CI11 Dura-Con Combi Brochure artwork V3:Layout 1 29/5/10 14:22 Page 1 Dura-ConTM Combi COMBINATION CONNECTORS VA R Y I N G C O N TA C T A R R A N G E M E N T S F O R U S E I N H A R S H E N V I R O N M E N T S (R) GET CONNECTED... CI11 Dura-Con Combi Brochure artwork V3:Layout 1 29/5/10 14:23 Page 2 Features Both plug and socket available in varying contact arrangements Aluminium shell provides extra strength and EMI/RFI shielding capability Rugged twist-pin contacts offer resistant to shock and vibration Tested to Mil-DTL-83513 Metal shell Dura-Con is an excellent choice for harsh environments Materials Combination Connectors Insulator: Contacts: Signal: Power: Contact Plating: Shell: Shell Plating: Hardware: Encapsulant: Polyphenylene Sulfide >PPS< per Mil-M-24519 Pins - Beryllium Copper, Sockets - Copper Alloy (machined) Brass 1.27 Au per Mil-G-45204 Aluminium Alloy per SAE-AMS-QQ-A-250 Electroless Nickel, Cadmium or Olive Drab Stainless Steel 300 series High Impact Resin Compound 2 Environmental Operating Temperature: Shock: Vibration: Salt Spray (Corrosion): -55C to +135C 50 G's, Mil-STD 1344, Method 2004, Condition E 20 G's, Mil-STD-1344, Method 2005, Condition IV 48 Hours, Mil-STD-1344, Method 2004, Condition E Electrical Current Rating: Signal: Power: Withstanding Voltage: Contact Resistance: 3 Amps maximum 15 Amps maximum 600 VAC RMS @ sea level 8 milliohms maximum Mechanical Consult Cinch for other options Individual Contact: Signal: Power: Durability: 6 oz. (170.40g) maximum insertion force. 0.5 oz (14.20g) minimum withdrawal 30 oz. (850.50g) maximum insertion force. 2.5 oz (70.90g) minimum withdrawal 500 mate/unmate cycles minimum CI11 Dura-Con Combi Brochure artwork V3:Layout 1 29/5/10 14:23 Page 3 DURA-CON COMBI Contact Arrangements Face view of pin insert. Use reverse order for socket side. SHELL SIZE 15 5W 2P 1 A 2 SHELL SIZE 51 1 B 3 2 A 1 2 3 4 A 8 7 5 9 D 6 13W 5P 4 C 5 11W 1P 3 B E 7 8 6 1 10 A 2 11 19 3 12 20 4 13 21 5 6 22 7 B 14 15 23 24 8 16 25 9 17 26 31W 3P 10 C 18 27 28 SHELL SIZE 25 5W 5P A B C D 1 E 2 A B D 4 15W 2P A 1 2 8 3 9 4 10 5 11 6 12 7 13 A E F 5 1 B B 2 8 14 3 9 15 6 4 5 10 16 12W 6P 3 C 11 17 6 12 18 19 24W 4P 7 C 13 D 20 Ordering Information DC Cinch Dura-Con D Connector Insulator Type P = PPS Mounting Type C = Combi Shell Size 9, 15, 21, 25, 31, 37, 51 Contact Type P = Pin (Plug) S = Socket (Receptacle) Contact Arrangement Total No of Way (W) No of Power Contacts (P) Wire Size in AWG 4 = 24 6 = 26 8 = 28 0 = 30 S = Solder cup (Skip to mounting hardware) Wire Type Power contacts supplied with 16 awg wire E = Mil-W-16878/4, 7 Strand F = Mil-W-16878/6, 7 Strand (Consult factory for non-standard wire types) P C 37 P 24W 4P 5 C 2 18.0 B N Shell Plating N = Electroless Nickel No Letter = CAD O = Olive Drab S = Stainless Steel Mounting Hardware B = No Hardware F = Float Mounting R = Reverse Float Mounting K = Standard Jackscrew L = Low Profile Jackscrew P = Removable Jackpost M = Low Profile Jackscrew (Circlip retention) J = Standard Jackscrew (Circlip retention) Lead Length in inches 18.0 Stranded wire only 24.0 Stranded wire only 36.0 Stranded wire only Additional length consult Cinch Insulation Colour of Wire or Finish 1 = White 2 = Yellow 3 = Tin Plated 4 = Gold Plated 5 = Colour Coded Per Mil - Std 681 System 1 3 CI11 Dura-Con Combi Brochure artwork V3:Layout 1 29/5/10 14:23 Page 4 A D E B F 2.8 MAX. 3.8 MAX. 8.2 MAX. Plug Arrangement 4,65 10.31 2,36 C A D E B F 2.8 MAX. 3.8 MAX. 4.3 MAX. 4.95 Socket Arrangement 10.64 2,36 C Shell Size/Gender A Plug (9P) A Socket (9S) B Plug (15P) B Socket (15S) C Plug (21P) C Socket (21S) D Plug (25P) D Socket (25S) E Plug (31P) E Socket (31S) F Plug (37P) F Socket (37S) G Plug (51P) G Socket (51S) H Plug (100P) H Socket (100S) 4 A 0.25 (0.01") mm inches 19.68 0.775 19.68 0.775 23.5 0.925 23.5 0.925 27.3 1.075 27.3 1.075 29.84 1.175 29.84 1.175 33.66 1.325 33.66 1.325 37.46 1.475 37.46 1.475 36.2 1.425 36.2 1.425 54.86 2.16 54.86 2.16 BMAX. (Plug) B MIN. (Socket) mm inches 8.48 0.3338 8.49 0.3342 12.29 0.4838 12.3 0.4842 16.1 0.6338 16.11 0.6342 18.64 0.7338 18.65 0.7342 22.45 0.8838 22.46 0.8842 26.26 1.0338 26.27 1.0342 24.99 0.9838 25 0.9842 35.15 1.3838 35.16 1.3842 C +0.25/-0.46 (0.01/0.018") mm inches 9.91 0.39 9.91 0.39 13.72 0.54 13.72 0.54 17.53 0.69 17.53 0.69 20.07 0.79 20.07 0.79 23.88 0.94 23.88 0.94 27.69 1.09 27.69 1.09 26.42 1.04 26.42 1.04 36.38 1.432 36.38 1.432 D 0.13 (0.005") mm inches 14.35 0.565 14.35 0.565 18.16 0.715 18.16 0.715 21.97 0.865 21.97 0.865 24.51 0.965 24.51 0.965 28.32 1.115 28.32 1.115 32.13 1.265 32.13 1.265 30.86 1.215 30.86 1.215 45.71 1.8 45.71 1.8 E 0.25 (0.01") mm inches 7.57 0.298 7.57 0.298 7.57 0.298 7.57 0.298 7.57 0.298 7.57 0.298 7.57 0.298 7.57 0.298 7.57 0.298 7.57 0.298 7.57 0.298 7.57 0.298 8.66 0.341 8.66 0.341 9.75 0.384 9.75 0.384 F MAX mm inches 6.68 0.27 6.68 0.27 6.68 0.27 6.68 0.27 6.68 0.27 6.68 0.27 6.68 0.27 6.68 0.27 6.68 0.27 6.68 0.27 6.68 0.27 6.68 0.27 7.87 0.31 7.87 0.31 9.15 0.36 9.15 0.36 CI11 Dura-Con Combi Brochure artwork V3:Layout 1 29/5/10 14:23 Page 5 DURA-CON COMBI Termination Details Combi Solder Pot Connector Offering a combination of terminations. Power contact for 16 awg wire or smaller Micro contact for 26 awg wire or smaller Combi PC Tail Connector Suitable for termination to flexible circuits or rigid boards Consult Cinch Connectors Ltd for options Combi Flying Lead Supplied pre-terminated with insulated wire Encapsulated with high impact resin compound See ordering information for wire options available Power contacts supplied with 16 awg wire 6.5mm max potting height See ordering information for details of options available Mounting Hardware No Hardware (B) Float Mount (F) Jackscrew (Standard) (K) Jackscrew (Low Profile) (L) Jackpost (P) Clip Mount (Purchase separately) Jackscrew (Standard) Circlip (J) Jackscrew (Low Profile) Circlip (M) Mating Unmating Force No. of Contacts 9 15 21 25 31 37 51 100 Maximum Mating Force lb 5.63 9.38 13.13 15.63 19.38 23.13 31.88 62.50 Minimum Unmating Force kg 2.56 4.26 5.96 7.10 8.80 10.50 14.47 28.38 lb 0.28 0.47 0.66 0.78 0.97 1.16 1.59 3.13 kg 0.13 0.21 0.30 0.35 0.44 0.53 0.72 1.42 5 CI11 Dura-Con Combi Brochure artwork V3:Layout 1 29/5/10 14:23 Page 6 Connector Performance Specifications Property Requirement Test Method Current Rating Signal 3 Amp maximum Power 15 Amp maximum Dielectric Withstanding Voltage Sea level 900 VAC MIL-STD-1344, Method 3001 Contact Resistance 8 milliohms maximum MIL-STD-202, Method 307 Low Level Contact resistance 32 milliohms maximum MIL-STD-1344, Method 3002 Insulation Resistance 5000 megohms minimum MIL-STD-1344, Method 3003 Magnetic Permeability 2.0 ASTM A342 maximum Mating Force Signal (10 ounces max.) x (# of contacts) Power 30 ounces maximum MIL-DTL-83513 Unmating Force Signal (0.5 ounces min.) x (# of contacts) MIL-DTL-83513 Power 2.5 ounces minimum Contact Retention 5 pounds minimum Operating Temperature -55C. to 125C. Durability 500 mating cycles minimum MIL-DTL-83515, Para 4.5.16 Salt Spray (corrosion) 48 hours MIL-DTL-1344, Method 2004, Condition E Wire Type M22759/11 5 pounds minimum MIL-DTL-83513, Para 4.5.20 Wire Type M22759/33 10 pounds minimum Shock 50 G's MIL-STD-1344, Method 2004, Condition E Vibration 20 G's MIL-STD-1344, Method 2005, Condition IV MIL-STD-1344, Method 2007 Crimp Tensile Strength 6 CI11 Dura-Con Combi Brochure artwork V3:Layout 1 29/5/10 14:23 Page 7 DURA-CON COMBI Engineer's Check List SECTOR Sea Aerospace Sub-Terrain Ground Support Armoured Vehicle Rail Space Radar Avionics Munitions / Missile CONNECTOR STYLE Rectangular Circular Z Axis Compression Power & Signal Hermetic IPC Rated Filtered Edge Connector Multipole High Speed Rugged Enclosure WIRE TYPE Stranded Solid Twisted pairs Co-Axial Colour Code Single / Multi Multi Core Shielded Wire AWG Custom Cable ENVIRONMENT Dust Moisture Resistant Full Water Immersion Chemical Compatibility RoHS Low Smoke / Zero Halogen Extreme Temperature Tolerance Flame Retardant MARKET SEGMENT Oil Petroleum Gas (OPG). Renewable Energy Military & Defence Commercial Computer Industrial Telecommunications Medical CONSTRUCTION Male Female Crimp Solder PC Tail 90 180 RF Signals Number Contact Points Contact Pitch Housing Material Plastic Metal CUSTOM INTERCONNECT Single Ended Double Ended Multi Limb Cable Assembly Strain Relief Backshell Environmental Backshell / Boot 3600 Screened Backshell Moulded Strain Relief Woven Flexible Circuit SPECIFICATION Operating Temperature Range Mating Cycles Electrical Voltage Rating Current Rating Filtration Rating Materials / Finish Contact Plating Housing Plating 7 CI11 Dura-Con Combi Brochure artwork V3:Layout 1 29/5/10 14:22 Page 8 At Cinch our philosophy is that anything is possible. With over 70 years' experience as a global supplier we offer simple, effective solutions to our customers' interconnect and integration needs. From basic interconnect to complex integration requiring bespoke design, we focus primarily on quality, ingenuity and reliability, meeting the high performance demands of industries such as Defence, Aerospace, Space, Telecom, High Speed Data Servers and Industrial Transportation. TOGETHER WE STIMULATE, WE INNOVATE, WE CREATE. (R) GET CONNECTED... CINCH CONNECTORS 1700 Finlay Road Lombard IL 60148 USA Tel: 1.630.705.6000 1.800.323.9612 Fax: 1.630.705.6060 Email: info@cinch.com CINCH CONNECTORS LTD. Shireoaks Road Worksop Nottinghamshire S80 3HA Tel: +44 (0) 1909 474131 Fax: +44 (0) 1909 478321 Email: info@cinch.com www.cinch.com Cinch has manufacturing and sales sites located globally approved to AS9100.