PROFESSIONAL QUALITY, SUBMINIATURE-D CONNECTORS FOR INDOOR/OUTDOOR NONHAZARDOUS ENVIRONMENTAL APPLICATIONS WHERE PROTECTION FROM DUST, RAIN, HOSE DIRECTED WATER AND LIMITED WATER IMMERSION IS REQUIRED 8 Series INSIDE WALL 90 PRINTED BOARD MOUNT CONNECTOR ENCLOSURE MOUNT WITH ENCLOSURE MOUNT SEALING PLATE ORDERING CODE 5, 0.188 (4,8) CONTACT EXTENSION ) i (4,5) ) / | wbDs05C7000 wbD1505C7000 / A Fixed Female | Jackscrew e\ B \ 0.008 \ \ | Gc L D I 0.112 (2,8) TYP v r D \ 0.112 (2,8) TYP +) [Po 189 (3,8) 0.160 (3,8) Numbering shown is rear | O-Ring Seal WD2505C7000 WD3705C7000 wbD5005C7000 [70.1 12 (2,8) TYP view of male and face view 7 O-Ring Seal of female connector _Cul-de-sac Style Threaded Rivet Fixed Female Jackscrews Enclosure Enclosure shown for ref shown for ref 0.160 (4,1) _ ~l-o028 (0,7) a TYP Le Nominal __Push-on Fastener, elo 080 (2,0) max ~}+0.080 (2,0) max. Beryllium Copper . , . Example Part Number: Example Part Number: WD1I5P5C7AT70 WD50P5C7AT70 90 AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN Hole identification shown for male connector, use mirror image for female connector. Mount connector with mating face positioned to follow direction of arrows. Sym. 0.656_,|0.378 16,66 (3,60) 0.054 Typ. | (1,37) eeceseor e@e0eeeee L Sore | 0.108 Typ- (2,84) 0.054 Typ- LI 0 G37) -p,18 (2,74) 0.324 4,14 8,23 wbD9 wb15 Sym. Y . 0 0.870 Coeeeceecenesesee BR r 900000000080 80e eee eo 4 + + 70 0000008008008 O;; rere 29 @0 O08 COC 8 FCO08 88H SO oti F Ts 5 . 0 224 ' 0.055 Typ- (1,40) ( 1.250 0.978 0.112 1.203 . 24,84) (3,84) * (30,56) (22,10) 0.109 Typ: (2,77) (2,84) (5,69) 0.815 20,70) ( 1 40) 0.924 (23,47) WD37 wD50 Suggest 0.045 (1,14) @ hole for contact termination positions DIMENSIONS ARE IN INCHES (MILLIMETERS) ALL DIMENSIONS SUBJECT TO CHANGE Suggest 0.123 40.003 (3,12) @ hole tor mounting connector with push-on fasteners Wn B| POSITRONIC u INDUSTRIES, INC. @@ 9005338 0000013 111 9Size 20 Contacts, Fixed Normal Density Connector Solder Cup and Telomere LOM TOUT Professional Quality Connectors IEC Publication 807-2 Performance Level 2 U.L. Recognized ae eK CSA Recognized aaa Pa Telecommunication ULL. File #140980 PROFESSIONAL QUALITY, SUBMINIATURE-D CONNECTORS FOR INDOOR/OUTDOOR NONHAZARDOUS ENVIRONMENTAL APPLICATIONS WHERE PROTECTION FROM DUST, RAIN, HOSE DIRECTED WATER AND LIMITED WATER IMMERSION IS REQUIRED The WIN-D series environmental connector systems achieve water and dust ingress protection capabilities to IP67 by incorporating the following characteristics into the connector designs and production processes: 1) solid metal precision machined contacts which are sealed into the connector body retention systems. 2) silicon sealing between connector body and trape- zoidal shells. 3} special cul-de-sac style splash and rain proof connector mounting and coupling hardware. 4) and a special wall pane! mount plate with O-ring seal. Interfacial seals are supplied with male connec- tors. For extremely harsh environments, or where Corrosion Resistance is required, the contacts are supplied with extra gold plating thickness and the con- nector shells and jackscrews are supplied in stainless steel. For applications where Corrosion Protection is adequate, contact surfaces are gold flashed with shells and accessories being zinc plated with dichro- mate seal. Cable support for free cable connectors is provided by use of a robust hood of composite material or an ingress protected molded cable assembly may be specified. Five normal density contact connector variants are offered in arrangements of 9, 15, 25, 37, and 50 con- tacts. A variety of solder terminated contacts and cul-de-sac accessories are available to meet specific application requirements. WIN-D Series connectors meet IEC 807-2 Performance Level 2 mechanical and dimensional requirements and conform to EIA RS232 and RS449 and CCITT X.24 interface standards. WIN-D SERIES TECHNICAL CHARACTERISTICS ENVIRONMENTAL CHARACTERISTICS: WIN-D series connectors mounted on !EC 529 or NEMA 250-1991 enclosures for electrical equipment. WIN-D Connector Panel mount sealing plates when mounted on the wails of enclosures maintain the dust and water ingress protection rating of IEC 529 or NEMA 250 enclosure on which they are mounted. WIN-D connector enclosure assemblies provide dust and water ingress protection to |P67 which allows tem- porary immersion in water to a depth of 0.5 meters for WIN-D Series Cable Connectors with Cable Support WIN-D cable connectors meet all the requirements of IEC 807-2 Performance Level 2, plus the ingress pro- tection requirements of IP67 thereby maintaining the electrical integrity and the ingress protection level of the connection system. Mia f} POSITRONIC INDUSTRIES, INC. rs 30 minutes without ingress of water or dust to the enclosure. Refer to Appendix A for details of IP67 ratings and NEMA enclosure types 6 and 4X, as well as other IEC and NEMA enclosures having less stringent environ- mental requirements. Me 9005338 o000008 854 aPROFESSIONAL QUALITY, SUBMINIATURE-D CONNECTORS FOR INDOOR/OUTDOOR NONHAZARDOUS ENVIRONMENTAL APPLICATIONS WHERE PROTECTION FROM DUST, RAIN, HOSE DIRECTED WATER AND LIMITED WATER IMMERSION IS REQUIRED WIN-D SERIES TECHNICAL CHARACTERISTICS ENVIRONMENTAL TEST SPECIFICATIONS Applicable IEC Moisture Tests IP65 IEC 529 Test 14.2.5 Spray nozzle 6.3 mm diameter, 1 minute duration of connector exposure to spray. IP67 IEC 529 Test 14.2.7 Temporary immersion, 0.5 meters for 30 minutes. Applicable IEC Connector Tests After Moisture Exposure Tests Have Been Performed IEC Test 3a Insulation Resistance Limited water immersion testing was performed on virgin connectors before leaving our factory. We recommend that our environmental connectors be re- tested by our customers after a suitable period of time/temperature conditioning has taken place to determine the suitability of the connector for the application. We can not predict service life of our connectors for all applications. {EC Test 4a Voltage proof MATERIALS AND FINISHES: Insulator: Contacts: Nylon resin, UL 94V-0 black color. Male contacts precision machined brass alloy or phosphor bronze. Female contacts precision machined high tensile phosphor bronze. Corrosion Protection: gold flash over nickel plate. Corrosion Resistant: gold plate 0.000030 Inch (0.8 micron) over nickel plate. Corrosion Protected: steel, zinc plated with dichromate seal. Corrosion Resistant: stainless steel passivated. Steel with zinc plate and dichromate seal. Contact Plating: Shells and Jackscrew Systems: Cul-de-sac Mounting Accessories: Push-on Fasteners: Angle Brackets: Brass, zinc plate with dichromate seal. Hoods (Cable supports): Composite. Interfacial Seal: Phosphor bronze with tin plate. Elastomer or TPE. Panel Mount Sealing Plate Assembly: Glass filled thermoplastic with elastomer O-ring. Protective cover over connector shell: Conductive polyethylene. ELECTRICAL CHARACTERISTICS: Contact Current Rating: 7.5 amperes nominal. Initial Contact 0.008 ohms maximum. Resistance: Insulator Resistance: 5 G ohms. Clearance and Creepage 0.039 inch (1mm). Distance Minimum: Proof Voltage: Working Voltage: 1000 V r.m.s. 300 V r.m.s. M@ 9005338 oooooos 790 REQUIREMENTS No water to have penetrated enclosure through connector. No water to have penetrated enclosure through connector. REQUIREMENTS System 1 Portable enclosure. 1G ohm minimum insulation resistance after connector face and contacts are dried. Voltage proof 1,000 V rms. System 2 Enclosure mounted connector to cable connector. 1G ohm minimum insulation resistance. 1,000 V rms. Voltage proof. System 3 Cable to cable connection systems. 1 Gohm minimum insulation resistance. 1,000 V rms. Voltage proof. MECHANICAL CHARACTERISTICS: Fixed Contacts: Size 20 contact, male contact 0.040 inch (1.02 mm) diameter. Female contact rugged open entry design. Contact Retention in 6 Ibs. (27N) Insulator: Resistance to Solder 500F (260C) for 10 seconds duration lron Heat: per IEC 512-6. Contact Terminations: Solder cup contacts 0.042 inch (1.06 mm) minimum hole diameter for 20 AWG (0.5 mm) wire maximum. Straight printed board mount 0.028 inch (0,71 mm) diameter. 90 printed board mount 0.028 inch (0.71 mm) diameter for all printed board contact footprints. Trapezoidally shaped shells. Cul-de-sac blind hole fasteners, angle brackets and push-on fasteners. Polarization: Enclosure Mounting Accessories: Inside Wall Minimum thickness 0.040 inch (1,0 mm). Enclosure Mount: Maximum thickness 0.080 inch (2,0 mm). Outside Wall Minimum thickness 0.040 inch (1,0 mm). Enclosure Mount: Practical maximum limitation 0.200 inch (5,0 mm), Locking Systems: Jackscrews. Mechanical Operations: 250 operations minimum per IEC 512-5 IP67 tmmersion rated. 500 operations minimum per IEC 512-5 IP65 spray nozzle rated. 1.75 in-Ib. (0,20 Nm) minimum. 2.25 in-lb. (0,25 Nm) maximum. Required Sealing Plate Mounting Torque: CLIMATIC CHARACTERISTICS: Temperature Range: -25C to +85C POSITRONIC INDUSTRIES, INC. 5PROFESSIONAL QUALITY, SUBMINIATURE-D CONNECTORS WIN-D FOR INDOOR/OUTDOOR NONHAZARDOUS ENVIRONMENTAL APPLICATIONS WHERE PROTECTION oyna (=ts) FROM DUST, RAIN, HOSE DIRECTED WATER AND LIMITED WATER IMMERSION IS REQUIRED WD SERIES CUL-DE-SAC STYLE MOUNTING ACCESSORIES INSIDE WALL OUTSIDE WALL ENCLOSURE MOUNT ENCLOSURE MOUNT | 70.150 (3,8) =~ 0.150 (3,8) 0.150 (3,8) =~ 0.150 (3,8) + 0.130 (3,3) es 0.130 (3,3) 0.130 (3,3) |. =-0.250 (6,4) _Water-tight _Water-tight _Water-tight fT ' ~~ Sealing i Sealing f Sealing f 4-40 UNC _- 4-40 UNC ~ Pa) 4-40 UNG ~ Threads Threads Threads Fixed Female , Jackscrew Mounting Bracket cs C7 cs c9 STEEL, ZINC PLATE STEEL, ZINC PLATE PHOSPHOR BRONZE, STEEL, ZINC PLATE WITH DICHROMATE SEAL, WITH DICHROMATE SEAL WITH DICHROMATE SEAL TIN PLATE OR STAINLESS STEEL, PASSIVATED CONNECTOR TO ENCLOSURE WALL MOUNT SEALING PLATE fp 4-40 UNC Threads INSIDE WALL OUTSIDE WALL ENCLOSURE MOUNT ENCLOSURE MOUNT - Enclosure -Enclosure Fixed Femate_ - Jackscrew __Enclosure Mount Sealing Plate __ Enclosure Mount T VARIANT Sealing Plate 9 | i! 15 oe (3,8) 0.150 (3,8) 25 0.080 (2,0) max wi = 0.200 (6.1) max. Practical Limitation 37 SEALING PLATE MATERIAL: GLASS FILLED THERMOPLASTIC SEALING PLATE IS MOUNTED TO ENCLOSURE WALL WITH JACKSCREWS TORQUED TO A VALUE OF 1.75 in-ib (0,20 Nm) MINIMUM, 2.25 in-!b (0,25 Nm) MAXIMUM 50 INTERFACIAL SEAL FURNISHED ON ALL MALE CONNECTORS VARIANT 9 -A 15 25 SOOOOSOOOOOOO) 1, 919,9,.910,9,9,9,9,9,010, 37 T 50 MATERIAL: ELASTOMER OR TPE DIMENSIONS ARE IN INCHES (MILLIMETERS) ALL DIMENSIONS SUBJECT TO CHANGE = POSITRONIC INDUSTRIES, INC. 7 4; We 9005338 OO00011 345+ +. PROFESSIONAL QUALITY, SUBMINIATURE-D CONNECTORS FOR INDOOR/OUTDOOR NONHAZARDOUS ENVIRONMENTAL APPLICATIONS WHERE PROTECTION FROM DUST, RAIN, HOSE DIRECTED WATER AND LIMITED WATER IMMERSION IS REQUIRED UN oe Series CONTACT VARIANTS FACE VIEW OF MALE CONNECTOR 1 5 1 8 1 13 90000 ooococo90 oo000 000 0GC000 oao0 eoa0aogq0a0 goo0oo00000 C9000 9 9 16 14 26 wo9 wo15 wo25 1 19 booeoo oD D0 DCD a008 rere) 13000000000000000 023 eoooococo co oc og oc ao 0 20 a7 a PF 9 99909A020000090, WD37 WDS50 INSIDE WALL SOLDER CUP CONNECTOR ENCLOSURE ye WITH ENCLOSURE WALL MOUNT SEALING PLATE 0.150 (3,8) Fe ORDERING CODE 2 0.080 (2,0) max. 20 AWG max, | (0,5 mm?) \ | \ 5 PS -Enclosure shown for ref Fixed Female Jackscrews SO O-Ring Seal HH | 0.136 (3,4)--| LL! i Example Part Number: '~-0.257 (6,5) WD9F2C5AT70 INSIDE WALL ENCLOSURE MOUNT 0.177 (4,5) me 0.150 (3,8)-4) + | 0.080 (2,0) ne | O-Ring Seal NS 5 ~-Enclosure shown for ref STRAIGHT PRINTED BOARD MOUNT CONNECTOR Nixes Female Jackscrews oo oc COO 8 @ Swaged spacer with ed push-on fastener Phosphor Bronze O-Ring 0.130 0.010 (0,3) min (3,3) t rest Se | woos (0,7) @ TYP 0.150 (3,8) - Example Part Number: WD1TS5SP3C8AT70 OUTSIDE WALL ENCLOSURE MOUNT Enclosure shown for ref | O-Ring Seal 1 | |e 0.150 (3,8) Example Part Number: WD9F2C9B00 WITH ENCLOSURE WALL MOUNT SEALING PLATE ORDERING CODE 3, 0.150 (3,8) CONTACT EXTENSION OUTSIDE WALL ENCLOSURE MOUNT Enclosure shown for ref O-Ring Seal i 0.150 (3,8) Example Part Number: WD15P3C9B00 DIMENSIONS ARE IN INCHES (MILLIMETERS) ALL DIMENSIONS SUBJECT TO CHANGE a) POSITRONIC (m INDUSTRIES, INC. Ml 9005338 OO00012 285U8 WIN-DD INGRESS PROTECTION CONNECTIONS SYSTEMS ENCLOSURE MOUNTED CONNECTORS FOR SYSTEMS 1 & 2 ORDERING INFORMATION ORDERING INFORMATION - CODE NUMBERING SYSTEM For Systems 1 & 2 Enclosure Mounted Connectors WD and WDD Series STEP 1 2 3 4 5 6 7 8 9 Example Part Number wD 9 P 2 cs A 7 $s Example Part Number WDD 15 P 2 C5 A T7 $s STEP 1 Basic Series STEP 9 Special Options WD and WDD Series STEP 2 Connector Variants STEP 8 Shell And Accessory Options WD Series Connector Variants 9, 15, 25, 37 and 50 0 Corrosion Protected Steel shells and jackscrews zinc . ; plated with dichromate seal. WDD Series Connector Variants Contacts gold flash over nickel 15, 26, 44, 62, 78 plate. S - Corrosion Resistant Stainless steel shells and jackscrews. STEP 3 Connector Gender Contacts 0.000030 inch (0.8y) gold P Male contact with interfacial seal plated over nickel. F Female contact STEP 7 Female Fixed Jackscrows STEP 4 Type of Contacts 0 ~ Select 0 when C9: cul-de-sac mounting 2 Solder cup, use for both WD and WDD series accessory is specified in STEP 5. 3 Solder, straight printed board mount with 0.150 (3,81) 17 ~ Mandatory for C5, C7 and C8 cul-de-sac tail length. Use for both WD and WDD series. mounting accessories. 4 Solder 90 printed board mount, for use with WDD series only, contact extension 0.219 (5,56). 5 Solder 90 printed board mount, for use with WD series only, contact extension 0.188 (4,78). STEP 6 Enclosure Wall Mount Sealing Plate A - Inside walt enclosure mounted connector. B - Outside wall enclosure mounted connector. Use only with C9 cul-de-sac mounting STEP 5 CUL-DE-SAC Style Mounting Accessories accessory. C5 Inside wail mounting for Code 2 and 3 type contacts only. C7 Inside wall mounting for Code 4 and 5, 90 type contact printed board mount only. Consists of an assembly of angle bracket, alignment bar and push-on fastener. C8 inside wall mounting for Code 3 type contacts only. includes Push-on fastener. C9 - Outside wall mounting for Code 2 and 3 salder contacts. only. Includes fixed female jackscrews. * oa Contact factory for availability of WDD 62 and 78 contact variants. wm) POSITRONIC & 20 & INDUSTRIES, INC. 3005338 ooo00e4 TT? =