Crimp 5.0mm XL CONNECTOR Disconnectable Crimp style Wire-to-wire connectors (.197") pitch Features ------------------------ * Reliable housing construction Since all the contacts in this connector are individually and totally surrounded by housing walls (egg-crate style), and since the contact pitch is 5.0mm (.197"), the electrical creep distances and dielectric spacings are great enough to meet most safety requirements. In addition, the housings are sturdy enough to prevent deformation and ensure smooth mating. * Easy contact insertion Contacts can be inserted into the housing easily and smoothly. * Box-shaped contact The box-shaped contact used successfully in the VH and NH connectors is used as a socket contact in the XL connectors. This contact covers a wide range of applications from lowvoltage, low-current signal circuits to power supply circuits. * Two kinds of connections XL connectors can be used for wire-to-wire connection and for printed circuit board connection. XL connectors are reliable wire-to-wire connectors, used for such electrical and electronic equipment as home appliances, vending machines, and office machines. Specifications ------------------- * Current rating: 10A AC, DC max. * Voltage rating: 300V AC, DC max. * Temperature range: -25C to +90C (including temperature rise in applying electrical current) * Contact resistance: Initial value/7m max. After environmental testing/10m max. * Insulation resistance: 1,000M min. * Withstanding voltage: 1,500V AC/minute * Applicable wire: AWG #26 to #16 0.13 to 1.25mm2 * Applicable panel thickness: 0.7 to 2.4mm(.028" to .094") * Contact JST for details. Note: The current rating varies depending on the number of circuits and the wire size used in each connector. The table below lists the current rating as a function of the number of circuits and wire size. Current unit: A Wire size (AWG) Circuits #16 #18 #20 #22 #24 #26 2 10 6 5 4 3 2 4 9 5 4 3 3 2 8 6 4 3 3 2 2 12 6 4 3 3 2 2 16 5 3 2 2 1 1 Standards ---------------------- 0 1 2 Recognized E60389 Certified LR20812 R75150 671 XL CONNECTOR Contact------------------------------------------------------------------ Socket contact 3.0 (.118) 1.85 (.073) Pin contact 12.0(.472) 2.5 4.0(.157) (.098) 18.4(.724) Applicable wire Model No. Insulation O.D. mm(in.) Qty / reel 20 to 16 1.3 to 2.7 (.051 to .106) 1.9 to 3.1 (.075 to 1.22) Pin contact: SYM-01T-P0.7 6,000 SYM-41T-P0.7 4,000 22+22 to 20+20 1.7(.067)+1.7(.067) to 2.0(.079)+2.0(.079) Pin contact Socket contact mm SYM-01T-P0.7 SXF-01T-P0.7 0.13 to 0.5 26 to 20 0.5 to 1.25 0.3 +0.3 to 0.5 +0.5 SYM-41T-P0.7 2.3 (.091) 3.35 (.132) 2.5 (.098) 0.64 (.025) 2.3 (.091) SXF-41T-P0.7 2 AWG # Socket contact: 3,000 Material and Finish Phoshor bronze, tin-plated Note: Contact JST for special products. Housing ---------------------------------------------------------------- Material: Nylon 66, UL94V-0, white Current rating Receptacle housing(for pin contact) XLR-02V 300V 10.0A Q'ty / bag 6.2(.244) 2 Plug housing(for socket contact) 500 XLP-02V Q'ty / bag 6.2 (.244) Circuits Voltage rating 12.35(.486) 5.5(.217) 500 18.7(.736) 12.9(.508) XLR-04V 300V 9.0A 11.2(.441) 4 Q'ty / bag XLP-04V Q'ty / bag 11.2(.441) 25.4(1.000) 500 12.35(.486) 5.5(.217) 18.7(.736) 25.4(1.000) 672 12.9(.508) 500 XL CONNECTOR Housing ----------------------------------------------------------------- Material: Nylon 66, UL94V-0, white Current rating Receptacle housing(for pin contact) XLR-08V 300V 6.0A Q'ty / bag 21.2(.835) 8 Plug housing(for socket contact) XLP-08V Q'ty / bag 21.2(.835) Circuits Voltage rating 500 12.35(.486) XLR-12V 300V 6.0A Q'ty / bag 31.2(1.228) 12 5.5(.217) 18.7(.736) 12.9(.508) XLP-12V Q'ty / bag 31.2(1.228) 25.4(1.000) 200 12.35(.486) XLR-16V 300V 5.0A Q'ty / bag 41.2(1.622) 16 5.5(.217) XLP-16V Q'ty / bag 100 12.35(.486) 25.4(1.000) 12.9(.508) 500 18.7(.736) 12.9(.508) 41.2(1.622) 25.4(1.000) 500 200 5.5(.217) 18.7(.736) Note: 1. XL connectors with any number of circuits can be used either panel mounted or free hanging. The panel hole dimensions are given on the next page. 2. Contact JST for special products. 673 XL CONNECTOR Contact position location numbers------------------------------------------- Contact position numbers are stamped Receptacle housing Plug housing 16 Plug housing 8 8 Receptacle housing 13 6 12 4 13 JST 1 2 4 1 3 5 4 1 14 1 2 3 JST 2 1 JST 2 15 JST 3 1 4 2 3 1 14 7 15 16 2 4 JST 2 2 1 4 3 11 JST 12 2 10 11 9 12 6 1 10 6 9 10 8 7 9 2 3 JST 8 7 6 5 1 6 5 4 3 2 1 4 8 7 4 3 2 JST 8 1 7 1 8 7 6 5 4 3 2 1 1 3 9 JST 5 16 15 14 13 12 11 10 9 JST 10 2 6 674 5 1 11 7 4 3 2 1 6 5 4 3 2 1 11 12 4 8 8 7 6 5 12 11 10 9 8 7 6 5 4 3 2 1 12 11 10 9 8 7 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 XL CONNECTOR Panel layout-------------------------------------------------------------- Shape l Shape ll D C B D C 2.7 7.8 (.106) (.307) 6.5 (.256) B A A Panel hole shape General tolerance 0.13(.005) Panel dimensions mm(in.) Circuits Receptacle housing 2 XLR-02V 11.5( .453) 4.4(.173) 13.95(.549) 13.2(.520) 4 XLR-04V 16.5( .650) 5.2(.205) 13.95(.549) 13.2(.520) 8 XLR-08V 26.5(1.043) 5.2(.205) 13.95(.549) 13.2(.520) 12 XLR-12V 36.5(1.437) 5.2(.205) 13.95(.549) 13.2(.520) 16 XLR-16V 46.5(1.831) 5.2(.205) 13.95(.549) 13.2(.520) A B C Applicable panel thickness mm(in.) D 0.7 to 2.4 (.028 to .094) Note: 1. Punch holes in the panel according to the sketch and table shown above. Burrs must be removed. 2. The strength of the panel must be considered when punching two or more holes. 3. The connector must be inserted from the same side as the hole is punched. Assembly layout---------------------------------------------------------- 17.7(.697) 30.9(1.217) Applicator for the semi-automatic press AP-K2N ------------------------------- Contact SXF-01T-P0.7 SXF-41T-P0.7 SYM-01T-P0.7 SYM-41T-P0.7 Crimp applicator MKS-L with safety cover without safety cover Compact crimp applicator MKS-LS with safety cover without safety cover Strip-crimp applicator MKS-SC with safety cover APLMK SXF01-07 APLNC SXF01-07 - - - APLMK SXF41-07 APLNC SXF41-07 - - APLSC SXF41-07 APLMK SYM01-07 APLNC SYM01-07 - - - APLMK SYM41-07 APLNC SYM41-07 - - - 675