ULTRACAPACITOR
BOOSTCAP®
Page 1 Document number: 1014696.3 maxwell.com
®
DATASHEET 125V HEAVY TRANSPORTATION MODULES
FEATURES AND BENEFITS
CAN bus digital monitoring
and communications
Highest power performance
available
Over 1,000,000 duty cycles
Temperature and voltage
monitoring
Ultra-low resistance
TYPICAL APPLICATIONS
Buses
Electric trains and trolleys
Heavy duty transportation
Cranes, RTGS
Utility vehicles
Mining equipment
PRODUCT SPECIFICATIONS
ELECTRICAL
BMOD0063 P125 B04/B08 BMOD0063 P125 B03
Rated Capacitance1
63 F 63 F
Minimum Capacitance, initial1
63 F 63 F
Maximum ESR DC, initial1
18
m
18
m
Rated Voltage
128 V 128 V
Absolute Maximum Voltage15
136 V 136 V
Maximum Continuous Current (T = 15C)2
140 A
RMS
140 A
RMS
Maximum Continuous Current (T = 40C)2
240 A
RMS
240 A
RMS
Maximum Peak Current, 1 second 3
1,900 A 1,900 A
Leakage Current, maximum
(VMS 2.0)410 mA 10 mA
Leakage Current, maximum
(Passive Balancing)4N/A N/A
Maximum Series Voltage
1,500 V 1,500 V
TEMPERATURE
Operating Temperature (Ambient temperature)
Minimum -40
C
-40
C
Maximum 65
C
65
C
Storage Temperature (Stored uncharged)
Minimum -40
C
-40
C
Maximum 70
C
70
C
ULTRACAPACITOR
BOOSTCAP®
Page 2 Document number: 1014696.3 maxwell.com
®
DATASHEET 125V HEAVY TRANSPORTATION MODULES
PRODUCT SPECIFICATIONS (Cont’d)
PHYSICAL
BMOD0063 P125 B04/B08 BMOD0063 P125 B03
Mass, typical13
60.5 kg 60.5 kg
Power Terminals
Radsok Radsok
Recommended Torque - Terminal
N/A N/A
Vibration Specification
ISO16750-3 Table 14 ISO16750-3 Table 14
Shock Specification
SAE J2464 SAE J2464
Environmental Protection
IP65 IP65
Cooling
Forced Air Forced Air
MONITORING / CELL VOLTAGE MANAGEMENT
Internal Temperature Sensor
RTD RTD
Temperature Interface
Serial Data (CAN) Analog
Cell Voltage Monitoring
Group Voltage (CAN) Analog
Connector
Deutsch DTM 5 Pin
Cell Voltage Management
VMS 2.0 VMS 2.0
POWER & ENERGY
Usable Specific Power, Pd
5
1,800 W/kg 1,800 W/kg
Impedance Match Specific Power, Pmax
6
3,800 W/kg 3,800 W/kg
Specific Energy, Emax
7
2.4 Wh/kg 2.4 Wh/kg
Stored Energy
8
143.4 Wh 143.4 Wh
LIFE
High Temperature
1
(at Rated Voltage & Maximum Operating Temperature) 1,500 hours 1,500 hours
Capacitance Change
(% decrease from minimum initial value) 20% 20%
ESR Change
(% increase from maximum initial value) 100% 100%
Room Temperature
1
(at Rated Voltage & 25oC) 10 years 10 years
Capacitance Change
(% decrease from minimum initial value) 20% 20%
ESR Change
(% increase from maximum initial value) 100% 100%
Cycle Life
1,9
1,000,000 cycles 1,000,000 cycles
Capacitance Change
(% decrease from minimum initial value) 20% 20%
ESR Change
(% increase from maximum initial value) 100% 100%
Test Current 100 A 100 A
ULTRACAPACITOR
BOOSTCAP®
Page 3 Document number: 1014696.3 maxwell.com
®
DATASHEET 125V HEAVY TRANSPORTATION MODULES
80%
90%
100%
110%
120%
130%
140%
150%
160%
170%
180%
-60 -40 -20 0 20 40 60 80
Temperature (°C)
Percentage change from value at 25°C
Capacitance
DC ESR
TYPICAL CHARACTERISTICS
THERMAL CHARACTERISTICS
Thermal Resistance
(Rcm, One Cell Case to Module Case), typical21
C/W
1
C/W
Thermal Resistance
(Rma, Modulel Case to Ambient), typical 0.01
C/W
0.01
C/W
Thermal Resistance
(Rca, All Cell Cases to Ambient), typical 0.04
C/W
0.04
C/W
Thermal Capacitance (Cth), typical 2
33,370 J/
C
33,370 J/
C
PRODUCT SPECIFICATIONS (Cont’d)
Shelf Life
1,10
(Stored uncharged up to a maximum storage temperature)
2 years 2 years
SAFETY
Short Circuit Current, typical
(Current possible with short circuit from rated voltage. Do not use as
an operating current.)
7,100 A 7,100 A
Factory High-Pot Test
14
4,000 V DC 4,000 V DC
Certifications
RoHS,
eMark 72/245/EEC, UN10.03 (B08
only)
RoHS
BMOD0063 P125 B04/B08 BMOD0063 P125 B03
ULTRACAPACITOR
BOOSTCAP®
Page 4 Document number: 1014696.3 maxwell.com
®
DATASHEET 125V HEAVY TRANSPORTATION MODULES
MOUNTING RECOMMENDATIONS
Please refer to the user manual for installation
recommendations
MARKINGS
Products are marked with the following information:
Rated capacitance, rated voltage, product number,
name of manufacturer, positive and negative terminal,
warning marking, serial number.
NOTES
1. Capacitance and ESRDC measured at 25°C per
Document Number 1007239 available at
www.maxwell.com.
2. Per Maxwell Document 1007239 available at
www.maxwell.com.
3. Maximum Peak current (1 sec) =
4. After 72 hours at 25°C and rated voltage. Initial
leakage current can be higher.
5. Per IEC 62391-2, Pd =
6. Pmax =
7. Emax =
8. Estored = ½ CV2
9. Cycle per Document Number 10007239 available at
www.maxwell.com.
10. No more than 10% decrease in capacitance from
minimum initial capacitance or 50% increase in ESR
from maximum initial ESR.
11. Tested at 1 kV DC.
12. For a given application, sucient cooling must be
provided to keep cell case temperatures below 65°.
See Rth.
13. Without fan. With fan, mass is 63.4 kg.
14. Duration = 60 seconds. Not intended as an operating
parameter.
15. Absolute maximum voltage non repeated, not to
exceed 1 second.
½ CV
C x ESRDC + 1
0.12V2
ESRDC x mass
V2
4 x ESRDC x mass
½ CV2
3,600 x mass
ULTRACAPACITOR
BOOSTCAP®
Page 5 Document number: 1014696.3 maxwell.com
®
DATASHEET 125V HEAVY TRANSPORTATION MODULES
Part Description
Dimensions (mm)
Package Quantity
L (±0.5mm) W (±0.2mm) H (±0.7mm)
BMOD0063 P125 B03 762 425 265 1
BMOD0063 P125 B04/08 619 425 265 1
BMOD0063 P125 Bxx


 






 


  
   
 
 



 

 











Product dimensions are for reference only unless otherwise identied. Product dimensions and specications may change without notice.
Please contact Maxwell Technologies directly for any technical specications critical to application. All products featured on this
datasheet are covered by the following U.S. patents and their respective foreign counterparts: 7511942, 7307830, 7203056, 7180726,
7027290, 7.352 . 558, 7. 295.423, 7.09 0.9 46, 7. 508. 651, 7.492 . 571, 7. 342 .770, 6.643.119, 7.38 4.433, 7.147.674, 7. 317.60 9, 7.495. 349, 7.102 .877.
ULTRACAPACITOR
BOOSTCAP®
Page 6 Document number: 1014696.3 maxwell.com
®
DATASHEET 125V HEAVY TRANSPORTATION MODULES
Maxwell Technologies, Inc.
Global Headquarters
5271 Viewridge Court, Suite 100
San Diego, CA 92123
USA
Tel: +1 858 503 3300
Fax: +1 858 503 3301
Maxwell Technologies SA
CH-1728 Rossens
Switzerland
Tel: +41 (0)26 411 85 00
Fax: +41 (0)26 411 85 05
Maxwell Technologies, GmbH
Brucker Strasse 21
D-82205 Gilching
Germany
Tel: +49 (0)8105 24 16 16
Fax: +49 (0)8105 24 16 19
Maxwell Technologies, Inc.
Shanghai Representative Oce
13E, CR Times Square
500 Zhangyang Road, Pudong
Shanghai 200122, P.R. China
Tel: +86 21 5836 8780
Fax: +86 21 5836 8790
ORDERING INFORMATION
Base Module
109120B BMOD0063 P125 B04 63F/125V Module with CAN Comm.
109024B BMOD0063 P125 B08 63F/125V e-mark Module with CAN Comm.
109121B BMOD0063 P125 B03 Standard Module with analog monitoring
Power Connection Kit
109131 Power Connection Kit, 90DEG
109132 Power Connection Kit, STRAIGHT
Communication Kit
109133 CAN SIGNAL, Deutsch
Fan Kit
109134 FAN KIT, 24V Standard
109093 FAN KIT, 24V, E-Mark