IXYS POWER Efficiency through Technology NEW 600V GenX3TM IGBTs PRO D UC T next generation 600V IGBTs for power conversion applications january 2009 OVERVIEW IXYS extends its GenX3TM insulated gate bipolar transistor (IGBT) product line to 600 volts. These new IGBTs are manufactured using IXYS' state-of-the-art GenX3TM IGBT process and utilize IXYS' advanced Punch-Though (PT) technology, tailored to provide higher surge current capabilities, lower saturation voltages, and lower switching losses. To accommodate optimum part selection, designers have a choice in selecting between three sub-classes denoted A3, B3, and C3. These classifications allow designers to "dial in" the best compromise between static (conduction) and dynamic (switching) losses, improving over-all system efficiency in a variety of power conversion applications by balancing critical requirements such as switching frequency, efficiency, and cost structure. The A3-Class are optimized for low saturation voltage V(sat) and are well suited for applications requiring switching frequencies up to 5kHz. Similarly, the B3-Class offers low saturation voltages, but is optimized to accommodate applications that require "medium speed" switching operation from 5kHz to 40kHz. The C3-Class is optimized for "high speed" switching operation from 40kHz to 100kHz and resonant switching operation of up to 400kHz. IXYS 600V GenX3TM IGBTs are offered in various standard packages, including the full gamut of surface mount and discrete packages with current ratings from 36 amperes to 210 amperes. Furthermore, some devices will be offered in PLUS and ISOPLUS isolated packages, featuring UL recognized 2500V isolation and superior thermal performance. Co-Packed variants of these new devices are available with IXYS' HiPerFREDTM ultra-fast recovery diodes providing exceptional fast recovery and soft switching characteristics. These IGBTs are designed to achieve the optimal solution in applications such as power inverters, UPS, motor drives, SMPS, PFC, battery chargers, welding machines, lamp ballasts, inrush current protection circuits and DC choppers. www.ixys.com B R I EF ISOPLUSTM Packages with Internal Alumina DCB Isolation* DCB Ceramic Bond wires Copper Copper Solder Leads Chip Mould Provides 2500V, UL recognized isolation with superior thermal performance (E153432). Improves termperature and power cycling capability. Cost effective clip mounting. * IXYS Patented Packages, Patent No. 6,404,065 * For information regarding IXYS ISoPLUS packages, visit http://www.ixys.com/IXAN0022.pdf 600V GenX3TM (A3) IGBTs Summary Table A3-Class n Ultra low V(sat) IGBTs n Up to 5khz The switching and conduction losses for the A3-Class are optimized for sub-5kHz switching frequency applications. Performance improvements for this classification include up to a 16% reduction in saturation voltage Vce(sat) compared to prior generation product. Vces (V) Ic @ Tc = 110oC (A) Vce (sat) TJ = 25oC (V) tfi typ (ns) Eoff typ (mJ) RthJC (oC/W) Package IXGP36N60A3 IXGH36N60A3 600 600 36 36 1.4 1.4 325 325 3 3 0.56 0.56 TO-220 TO-247 IXGH36N60A3D4 600 36 1.4 325 3 0.56 TO-247 IXGA36N60A3 IXGR64N60A3 IXGP48N60A3 IXGH48N60A3 IXGH48N60A3D1 IXGA48N60A3 600 600 600 600 600 600 36 47 48 48 48 48 1.4 1.35 1.35 1.35 1.35 1.35 325 222 224 224 224 224 3 3.28 2.9 2.9 2.9 2.9 0.56 0.62 0.42 0.42 0.42 0.42 TO-263 ISOPLUS247 TO-220 TO-247 TO-247 TO-263 IXGR72N60A3 IXGR72N60A3U1 IXGH64N60A3 IXGT64N60A3 IXGH72N60A3 IXGH72N60A3 IXGT72N60A3 IXGX120N60A3 IXGN120N60A3 IXGN120N60A3D1 IXGK120N60A3 IXGN320N60A3 IXGN400N60A3 IXGX320N60A3 IXGK320N60A3 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 52 52 64 64 72 72 72 120 120 120 120 170 190 210 210 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.35 1.25 1.25 1.25 1.25 250 250 222 222 250 250 250 260 260 260 260 740 270 740 740 3.5 3.5 3.28 3.28 3.5 3.5 3.5 6.6 6.6 6.6 6.6 na na na na 0.62 0.62 0.27 0.27 0.23 0.23 0.23 0.16 0.21 0.21 0.16 0.17 0.15 0.125 0.125 ISOPLUS247 ISOPLUS247 TO-247 TO-268 TO-247 TO-247 TO-268 PLUS247 SOT-227B SOT-227B TO-264 SOT-227B SOT-227 PLUS247 TO-264 Part Number 600V GenX3TM (B3) IGBTs Summary Table B3-Class n Medium Speed IGBTs n Up to 40kHz The switching and conduction losses for the B3-Class are optimized for up to 40kHz. Performance improvements were incorporated to yield up to 22% lower turn-off energy per pulse (Eoff) and 10% lower thermal resistance to improve power handling. Part Number Vces (V) Ic @ Tc = 110oC (A) Vce (sat) TJ = 25oC (V) tfi typ (ns) Eoff typ (mJ) RthJC (oC/W) Package IXGR48N60B3 IXGR48N60B3D1 IXGH36N60B3D1 600 600 600 27 27 36 2.1 2.1 1.8 116 116 100 0.66 0.66 0.8 0.83 0.83 0.5 ISOPLUS247 ISOPLUS247 TO-247 IXGH36N60B3D4 IXGP48N60B3 IXGH48N60B3D1 IXGH48N60B3 IXGA48N60B3 600 600 600 600 600 36 48 48 48 48 1.8 1.8 1.8 1.8 1.8 100 116 116 116 116 0.8 0.66 0.66 0.66 0.66 0.5 0.42 0.42 0.42 0.42 TO-247 TO-220 TO-247 TO-247 TO-263 IXGH56N60B3D1 IXGX64N60B3D1 IXGH64N60B3 IXGK64N60B3D1 IXGT64N60B3 IXGX72N60B3H1 IXGH72N60B3 IXGK72N60B3H1 IXGT72N60B3 IXGL200N60B3 IXGH90N60B3 IXGX120N60B3 IXGK120N60B3 IXGB200N60B3 IXGN200N60B3 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 56 64 64 64 64 72 72 72 72 90 90 120 120 200 200 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.5 1.8 1.8 1.8 1.5 1.5 95 88 88 88 88 92 92 92 92 183 148 145 145 183 183 1.05 1 1 1 1 1 1 1 1 2.9 1.37 3.5 3.5 2.9 2.9 0.375 0.27 0.27 0.27 0.27 0.23 0.23 0.23 0.23 0.31 0.19 0.16 0.16 0.1 0.15 TO-247 PLUS247 TO-247 TO-264 TO-268 PLUS247 TO-247 TO-264 TO-268 ISOPLUS264 TO-247 PLUS247 TO-264 AA PLUS264 SOT-227B 600V GenX3TM (C3) IGBTs Summary Table C3-Class n High Speed IGBTs n Up to 100kHz The switching and conduction losses for the C3-Class are optimized for switching frequencies up to 100khz. The C3-Class performance improvements include up to a 12% decrease in thermal resistance for improved power handling and also include up to 22% lower turn-off energy per pulse (Eoff) for significantly lower switching losses versus prior generation of high speed IGBTs. Part Number Vces (V) Ic @ Tc = 110oC (A) Vce (sat) TJ = 25oC (V) tfi typ (ns) Eoff typ (mJ) RthJC (oC/W) Package IXGR48N60C3D1 IXGP30N60C3 IXGH30N60C3D1 IXGA30N60C3 IXGR72N60C3D1 IXGP48N60C3 IXGH48N60C3 IXGH48N60C3D1 IXGA48N60C3 IXGH60N60C3 IXGH60N60C3D1 IXGX72N60C3H1 IXGH72N60C3 600 600 600 600 600 600 600 600 600 600 600 600 600 26 30 30 30 35 48 48 48 48 60 60 72 72 2.7 3 3 3 2.7 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 38 47 47 47 55 38 38 38 38 55 55 55 55 0.23 0.09 0.09 0.09 0.48 0.23 0.23 0.23 0.23 0.42 0.42 0.48 0.48 1 0.56 0.56 0.56 0.62 0.42 0.42 0.42 0.42 0.33 0.33 0.23 0.23 ISOPLUS 247 TO-220 TO-247 TO-263 ISOPLUS 247 TO-220 TO-247 TO-247 TO-263 TO-247 TO-247 PLUS247 TO-247 Applications Features Power inverters Uninterruptible power supplies Motor drives Switch mode power supplies Power factor correction circuits Welding machines Lamp ballasts Optimized for low switching & conduction losses Square RBSOA High current handling capability International standard packages Benefits High power density Low gate drive requirement Multi-Process High Frequency Inverter Welder L1 230VAC D1 Power Stage Full Bridge Inverter D5 Rectifier Power Factor Correction Boost Converter D2 Q2 The figure on the left illustrates a general circuit topology of an inverter welding power source. This Q4 circuit topology is composed of four stages: A) Rectifier Q1 stage, B) PFC & Boost stage, C) Power stage, and D) C1 D3 D4 Output stage. Input power from a power grid enters PFC Controller Q3 Q5 the rectification stage to be rectified to a DC value and is processed via a power factor correction boost converter. From there it enters the power stage which Gate Drive Controller Output Stage Vout+ employs a full bridge inverter to convert the voltage Step Down Transformer D6 back to AC at high frequencies typically from 50Khz L2 R1 to 100Khz. The AC signal is then stepped down via T1 C4 R2 Work Clamp C3 C2 transformer which then gets rectified and smoothed D7 C5 out at the output stage. AC Motor Drive (Resonant DC Link Inverter) The figure on the right illustrates an AC motor drive that utilizes a resonant DC link inverter. A C1 Q7 resonant link (L1, C2) is affixed to the DC bus line of a pulse width modulation inverter. The resonant L1 link is then `excited' and maintains resonance Q1 through the control of the IGBTs in a way that the resonating dc voltage bus frequently reaches 3-Phase AC zero volts. The IGBTs are turned on and off at zero voltage and are synchronized to match the Vs Q3 Q5 Motor C2 Q2 Q4 Q6 zero voltage crossings to achieve the desired low switching loss. An active clamp circuit (Q7, C1) is added to clamp down unwanted overshoot when Gate Drive Controller the DC inverter current decreases abruptly caused by the switching behavior of the IGBTs. January 2009 www.ixys.com PB60IGBTA3B3C3 1.4