104 Series
Multipole
Fischer Connectors SA
Saint-Prex, Switzerland
Phone +41 21 800 95 95
Fax +41 21 800 39 24
www.fischerconnectors.com
mail@fischerconnectors.ch
Technical
Specifications
• Up to a maximum of 27 contacts
• Unsealed (IP50), waterproof (IP68) or hermetically
sealed
• 3 keying-codes
• Reverse contact variants
• Standard matt silver chrome or non-reflective matt
black chrome finish
• Full range of accessories including bend reliefs and
sealing caps available
• Scoop-proof (IEC 60512-1-4)
Product Benefits
© Fischer Connectors SA / All rights reserved
This document is the proprietary of Fischer Connectors SA.
All communications to third parties or the reproduction in any form, even partial, are prohibited without our written consent.
Information provided herein is believed to be accurate at time of
publishing. Fischer Connectors reserves the right to make modifica-
tions on products for continuous improvement without prior notice.
Pages
Environmental & Mechanical Data........................... 2
Material & Surface Treatments ................................ 2
Electrical Data .......................................................... 2
Contact Configurations............................................. 3
Tooling ..................................................................... 5
Document No. 600.00.457 Rev : 2.1 Date : 06 Jan. 10 Established by : SKE Approved by : DMI Page 1 of 5
Representative image of
standard S and D bodies
Product range covered:
S / SC / SA / SV / SOV / SS / SSC / WSO / SF / SFE / SFU / SFPE / SFPU / D / DB / DBP / DBPC / DG / DGP
DEE / DEU / DBEE / DBEU / DBPE / DBPU / DBPLE / DBPLU / K / KE / KS / KSE / DKBE / WDE
104 Series Multipole
Typical Values Standard
5 mΩ
5 mΩ
4 mΩ
2.5 mΩ
2.5 mΩ
2.5 mΩ
Contact Resistance
over 5’000 Mating Cycles
Shell Resistance 20 mΩ
IEC 60512-2-2a/b
IEC 60512-2-2f
Characteristic
> 1010 Ω
Insulation Resistance
Shielding Effectiveness > 60 dB up to 1GHz
IEC 60512-2-3a, Method C
IEC 60512-23-3
Contact Size
Ø0.5 mm
Ø0.7 mm
Ø0.9 mm
Ø1.3 mm
Ø1.6 mm
Ø2.3 mm
Electrical Data
Document No. 600.00.457 Rev : 2.1 Page 2 of 5
Material & Surface Treatments
Metal Parts
Designation ISO
Brass CuZn39Pb3
Designation Standard
Body Shell Chrome
over Nickel
SAE-AMS-QQ-C-320
Our products are RoHS compliant and conform with the EC Directive 2002/95/EC
Contacts
1 µm Gold
over Nickel MIL-DTL-45204D Type I
ASTM B488
- Male (solder) Brass CuZn39Pb3
Brass CuZn39Pb3 Nickel
Standard
CW614N
UNS C 38500
CW614N
UNS C 38500
Material
CW614N
UNS C 38500
Finish
SAE-AMS-QQ-N-290
SAE-AMS2404
- Female, - Male (crimp) Bronze CuSn4Zn4Pb4 CW456K
ASTM B 139, UNS C 54400
International Symbol Flammability
PEEK
Insulator
Interface O-rings
(Receptacles)
MIL-P-46183
Viton®
EPDM
UL 94 V-0
UL 94 V-0
UL 94 HB
Standard Insulator and Sealing
Silicon compound
Epoxy compound
Sealant Material
(Receptacles)
Cable Sealing
(Plugs) TPE-S
UL 94 V-0
UL 94 HB
UL 94 HB
- IP68
- IP68
- Hermetic
~SAE-AMS7276
Cable Clamps, Nuts
and other Inner Parts
Environmental & Mechanical Data
Characteristic Product Type
Unsealed Connectors
Value Standard
Sealing Performance
IP50
IEC 60529
Receptacles “U” Body Style
Receptacles “E” Body Style
Operating Temperature Range
IEC 60512-6-11 i+j
IEC 60068-2-14-Nb
Unsealed Connectors -65°C to +200°C
Plugs Using
General Purpose Sealed Clamps -65°C to +130°C
Receptacles “U” Body Style -50°C to +200°C
5’000 mating cycles
Endurance IEC 60512-5-9a
EIA-364-09
Vibration MIL-STD-202 Method 204
Condition B
Radiation Resistance Unsealed Connectors
(4) PEEK: 106 Gy (=100M Rads)
10 to 2000 Hz, 1.5 mm or 15 g, 12 sweep cycles
per axis, 20 minutes per 10-2000-10 Hz sweep
cycle, no discontinuity > 1 us
Viton® O-rings: 105 Gy (=10M Rads) Sealed Receptacles
(mated)
Plugs with
General Purpose Sealed Clamps
(mated)
(1)
(4) For information only. Not tested by Fischer Connectors.
IP68: 2 m submersion for 24 hours
Hermetic: Tested: < 10-8 mbar l/sec.
IP69K
IP68: 2 m submersion for 24 hours
IP69K (2)
(2)
(2) Dust tight, protected against the effects of high-pressure liquids. The test requirements for IP69K exist only in DIN 40050-9, the German version of IEC 60529.
(1) The sealing performance can be affected by the long term quality of the cable.
Corrosion Resistance
IEC 60068-2-11 Test Ka
MIL-STD-202 Method 101
Condition A
Salt mist, 96 hours, 5% salt solution, 35°C
Receptacles “E” Body Style -50°C to +150°C
(3) With Viton® O-ring (standard) in receptacle interface:
With EPDM O-ring (Low temp) on request in receptacle interface:
(3)
(3)
Operating temperature of Viton® O-ring: -20°C to +200°C. Min mating temperature of 0°C.
Operating temperature of EPDM O-ring: -50°C to +160°C. Min mating temperature of -20°C.
Stranding values in brackets.
(2) Exceptionally for a given AWG, the diameter of some stranded conductor designs could be larger than the hole
diameter of the barrel. Trials may be required.
Recommended operating voltage at sea level.
This rated voltage is a general purpose guideline where no other electrical safety standard applies. In case other
standards rule a specific use of the connector, then the application specific safety criteria shall be considered first.
This must be evaluated in the frame of equipment engineering.
In case other calculation methods are preferred, please refer to general catalogue for test voltage data.
Recommended max. operating current per contact at 40°C temperature rise.
(1)
(4)
(3)
104 Series Multipole
Document No. 600.00.457 Rev : 2.1 Page 3 of 5
Contact Configurations
Type
Number
of
Contacts
Wire Size Insertion/Extraction
Force (typ.) [N]
Pin
Layout
Contact
Diameter
[mm] Solder
Contacts
Crimp
Contacts
(2)
(1)
Unsealed Sealed
IEC 60512-7-13a, MIL-STD-1344
(5)
Values may vary strongly depending on environmental conditions, ageing, finish or type of seal. (5)
2 104
Max Ø1.86 mm
AWG13 [1]
AWG14 [7/22]
~20
A
Z 051 1.6 - ~35
104 A
Z 040 3
Max Ø1.86 mm
AWG13 [1]
AWG14 [7/22]
~20
1.6
Max 1.78 mm
Min 1.17 mm
AWG14-18
~40
4 104
Max Ø1.18 mm
AWG17 [1]
AWG18 [16/30]
~20
A
Z 037 1.3
Max 1.18 mm
Min 0.58 mm
AWG18-24
~40
5 104
Max Ø1.18 mm
AWG17 [1]
AWG18 [16/30]
~25
A
Z 053 1.3 - ~40
104 A
Z 065 6
Max Ø0.79 mm
AWG21 [1]
AWG22 [7/30]
~20
0.9 ~40
7
104
Max Ø0.79 mm
AWG21 [1]
AWG22 [7/30]
~25
A
Z 054 0.9 ~40
104 A
Z 066 8
Max Ø0.79 mm
AWG21 [1]
AWG22 [7/30]
~25
0.9 ~40
Max 0.83 mm
Min 0.48 mm
AWG22-26
-
Max 0.83 mm
Min 0.48 mm
AWG22-26
104 A
Z 087 4 ~25
2.3 -
~45
2
Max Ø0.79 mm
AWG21 [1]
AWG22 [7/30]
0.9
Max Ø2.48 mm
AWG11 [1]
AWG12 [7/20]
-
2
104 A
Z 055 9 ~25
1.3 -
~45
1
0.9
Max Ø1.18 mm
AWG17 [1]
AWG18 [16/30]
Rated
Voltage r.m.s.
[V]
IEC 60664-1
(4)
≤ 500
≤ 500
≤ 500
≤ 320
≤ 400
≤ 320
≤ 320
≤ 400
≤ 250
-
Current
Rating
[A]
IEC 60512-3-5b
(3)
20
18
12
11
6.5
6.5
6.2
28
3.0
12
6.0 8
Max Ø0.79 mm
AWG21 [1]
AWG22 [7/30]
Stranding values in brackets.
(2) Exceptionally for a given AWG, the diameter of some stranded conductor designs could be larger than the hole
diameter of the barrel. Trials may be required.
Recommended operating voltage at sea level.
This rated voltage is a general purpose guideline where no other electrical safety standard applies. In case other
standards rule a specific use of the connector, then the application specific safety criteria shall be considered first.
This must be evaluated in the frame of equipment engineering.
In case other calculation methods are preferred, please refer to general catalogue for test voltage data.
Recommended max. operating current per contact at 40°C temperature rise.
(1)
(4)
(3)
104 Series Multipole
Document No. 600.00.457 Rev : 2.1 Page 4 of 5
Contact Configurations (cont.)
Type
Number
of
Contacts
Wire Size Insertion/Extraction
Force (typ.) [N]
Pin
Layout
Contact
Diameter
[mm] Solder
Contacts
Crimp
Contacts
(2)
(1)
Unsealed Sealed
IEC 60512-7-13a, MIL-STD-1344
(5)
Values may vary strongly depending on environmental conditions, ageing, finish or type of seal. (5)
104 A
Z 056 11
Max Ø0.79 mm
AWG21 [1]
AWG22 [7/30]
~30
0.9
Max 0.83 mm
Min 0.48 mm
AWG22-26
~45
104 A
Z 092 19
Max Ø0.79 mm
AWG21 [1]
AWG22 [7/30]
~40
0.7 ~60
16
104
Max Ø0.79 mm
AWG21 [1]
AWG22 [7/30]
~35
A
Z 086 0.7
Max 0.62 mm
Min 0.38 mm
AWG24-28
~55
Max 0.62 mm
Min 0.38 mm
AWG24-28
Rated
Voltage r.m.s.
[V]
IEC 60664-1
(4)
≤ 250
≤ 200
≤ 200
Current
Rating
[A]
IEC 60512-3-5b
(3)
5.8
3.5
4.0
27 104 - ~40
A 124 0.5
Max 0.43 mm
Min 0.20 mm
AWG28-32
~60
≤ 200 2.0
(6)
This configuration has different environmental performances than those shown on page 2 due to the use of another
sealant material.
Please contact us for more information.
(6)
104 Series Multipole
Document No. 600.00.457 Rev : 2.1 Page 5 of 5
Tooling
Designation
Crimp Tool
Crimp Positioner
Part Number
TX00.240
TX00.304
Contact
Gender
Male
TX00.305 Female
Size [mm]
Ø0.7
Ø0.7
TX00.307
Male
TX00.309 Female
Ø0.9
Ø0.9
TX00.311
Male
TX00.312 Female
Ø1.3
Ø1.3
(1)
(1)
Contact Insertion Tool TX00.210
TX00.211
Ø0.7
Ø0.9
TX00.273
Ø1.3
Double-End Open Spanner
Extra Thin TX00.013 13
TX00.014
14
Nut Driver with T-Handle and
Hex Drive for Decorative Slotted Nut
TK00.000
(1) For detailed crimping instructions, log on to our online technical library at www.fischerconnectors.com/technical
Contact Extraction Tool
TX00.212
TX00.201
Ø1.3
Ø1.6
TX00.012
12
TX00.313
Male
TX00.314 Female
Ø1.6
Ø1.6
TX00.200
Ø0.7
TX00.205
Ø0.9
TK00.002
M 15 x 1
M 16 x 1
TX00.017
17
TX00.019
19
Open-End Spanner
Extra Thin
