D110238-34 - Intronics - Datasheet.Technology

Precision Pin and Socket Contacts

Catalog 65910 Revised 1-03

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Precision Pin and Socket Contacts

As the world’s leading man-

ufacturer of electrical/elec-

tronic connecting devices,

Tyco Electronics produces

a wide assortment of con-

nector contacts. Included

in this catalog is an array of

the most popular pin and

socket type contacts for

signal and power, for

coaxial cable, and posted

versions for backpanel

wiring applications. Also

included is information on

available application tool-

ing to meet your production

requirement.

The contacts present in this

catalog were specifically

designed for AMP M Series,

CPC (Circular Plastic

Connectors), Circular

Metal-Shell, Metrimate

(True Metric Dimensions),

and “G” Series connectors.

How to choose the

correct connector/contact

combination.

Choosing the correct con-

nector/contact combination

is essential to the proper

function of any AMP con-

nector. A customer must

first evaluate each individ-

ual application with regards

to wire size(s), number of

circuits, available space,

and fastening method. The

customer must then con-

sider the following factors

to make the right selection

of connector/contact/

hardware:

a. Connector Type. This

decision is based on the

selected contact types,

coupling method, circuit

density requirements

and, if posted connec-

tors are desired, in-plant

production capabilities of

wiring connectors using

hand tools or semiauto-

matic tooling.

b. Contact Type. This deci-

sion is based on wire

size(s) and the reliability

and cost requirements of

an application, as well as

the customer’s in-plant

production capabilities.

c. Hardware Selection. This

decision is based on the

connector type, and the

application requirements

for fastening, protection,

shielding, guiding, strain

relief and keying.

For specific information on

these connectors and associ-

ated hardware, refer to the

following catalogs:

1. Catalog 82003—AMP

M Series Pin and Socket

Connectors

2. Catalog 82021—AMP

CPC (Circular Plastic)

and Metal-Shell CPC Pin

and Socket Connectors

3. Catalog 82045—AMP

Metrimate Pin and

Socket Connectors

4. Catalog 82046—

“G” Series Modular

Connectors

Table of Contents

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Current Carrying Capabilities . . . . . . . . . . . . . . . . . . . . . 3, 4

Contact Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Technical Document Selection Chart . . . . . . . . . . . . . . . . . 4

Contact Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Signal Contacts

Type III+ (Precision Formed, Crimp, Snap-In) . . . . . . . 9, 10

Type III+ (Precision Formed, Solder and

Solder Tab Type). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 11

Type III+ (Precision Formed, Posted Type) . . . . . . . . . . . 12

Type II (Screw Machined, Crimp, Snap-In). . . . . . . . . . . . 13

Size 20 DF (Precision Formed, Crimp, Snap-In) . . . . . 14, 15

Size 20 DF (Precision Formed, Solder Cup, Snap-In). . . . 16

Power Contacts

Type I, Size 12 (Screw Machined, Crimp, Snap-In) . . . . . 17

High Current Type II and Type III+ (Screw Machined,

Crimp, Snap-In). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

High Current Size 20 (Screw Machined, Posted) . . . . . . . 19

High Current .125 POWERBAND (Precision Formed,

Crimp, Snap-In). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Standard Size 8 (Screw Machined, Crimp, Snap-In) . . . . 21

High Current Size 8 (Screw Machined, Crimp, Snap-In) . 22

Type XII (Precision Formed, Crimp, Snap-In) . . . . . . . . . . 23

High Current Type XII (Screw Machined, Crimp,

Snap-In). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Coaxial Contacts

Subminiature Coaxial, Size 16 (Screw Machined,

Crimp, Snap-In). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 26

Miniature Coaxial, Size 12 (Screw Machined, Crimp,

Snap-In). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27, 28

Application Tooling and Numerical Index. . . . . . . . . . 29, 30

Numerical Index (Product) . . . . . . . . . . . . . . . . . . . . . . . . 31

Electronics Corporation. All Rights

Reserved.

AMP, AMP FAX, AMPLIMITE,

AMP-TAPETRONIC, AMP-O-LECTRIC,

AMP-O-MATIC, AMPOMATOR,

CERTI-CRIMP, LGH, POWERBAND,

PRO-CRIMPER, TERMI-POINT and TYCO

are trademarks.

Front Cover:

CPC Connectors, Metrimate Connectors,

M Series Connectors, 20 DF Contacts,

Type II Contacts, Type III+ Contacts,

Subminiature Coaxial Contacts, Miniature

Coaxial Contacts, Type I Contacts,

Type XII Contacts, Size 8 Contacts

Need more information?

Call Technical Support:

1-800-522-6752.

The Center is staffed with

specialists well versed in all

AMP products and applica-

tion tooling. The Center can

provide you with:

■Technical Support

■Catalogs

■Technical Documents

■Product Samples

■AMP FAX Service—

Product Information

Faxed Immediately

■Authorized Distributor

Locations

Introduction

■Produced under a Quality

Management System certi-

fied to ISO 9001

■A copy of the

certificate is available

upon request.

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Current Carrying Capabilities

The total current capacity of

each contact in a given connec-

tor is dependent upon the heat

rise resulting from the combina-

tion of electrical loads of the

contacts in the connector

arrangement and the maximum

ambient temperature in which

the connector will be operating.

Caution must be taken to ensure

that this combination of condi-

tions does not cause the internal

temperature of the connector to

exceed the maximum operating

temperature of the housing

material. Several variables which

must be considered when deter-

mining this maximum current

capability for your application

a r e :

■Wire Size —Larger wire will

carry more current since

it has less internal resistance

to current flow and generates

less heat. The wire also con-

ducts heat away from the con-

n e c t o r .

■Connector Size —In general,

with more circuits in a connec-

tor, less current per contact

can be carried.

■Current Load Distribution —

Spreading those lines with

greater current loads through-

out the connector, particularly

around the outer perimeter,

will enhance heat dissipation.

■Ambient Temperature — W i t h

higher ambient temperatures,

less current can be carried.

Current Rating Verification

Can a contact rated at 10

amperes carry 10 amperes?

Maybe yes, but probably not.

The reason lies in the test condi-

tions used to rate the contact. If

these conditions do not ade-

quately reflect the application

conditions, the actual allowable

current levels may be lower than

specified levels. For example,

many manufacturers, including

Tyco, test a single contact in air.

This gives an accurate measure

of the basic current-carrying

capacity of the contact. Use the

contact alone in air and it can

certainly carry 10 amperes. Use

it in a multi-position connector

surrounded by other current-

carrying contacts or in high

ambient temperatures, and

the contact should carry less

c u r r e n t .

Similarly, as the contact ages

and stress relaxation, environ-

mental cycling, and other degra-

dation factors take their toll, the

contact’s current-carrying

capacity decreases. A prudent

design must set current levels

for such end-of-design-life

(EODL) conditions.

as well by convection, the maxi-

mum T-rise will be realized at a

lower current level. Conse-

quently, the allowable current

level must be lower to maintain

an acceptable T-rise.

For a given connector, the cur-

rent level will be set by the load-

ing density. A connector

containing 50% current-carrying

contacts will permit higher cur-

rents (per contact) than a con-

nector will at 75% loading. The

loading percentage assumes an

even distribution of contacts

within the housing. If all 10 con-

tacts are grouped together in

one section of a 20-position con-

nector, the loading density may

approach 100%.

The Importance of EODL

As stated, T-rise in a contact

depends on both resistance and

current. As it ages, a contact’s

resistance will increase. The

contact designer will specify a

maximum resistance for the con-

tact, this level is the end-of-

design-life resistance. Before the

contact is tested for current,

Tyco subjects it to a sequence

of tests that exercises the major

failure mechanisms and thereby

simulates EODL conditions.

Conditioning includes mating

cycling, industrial mixed-flowing

gases, humidity and tempera-

ture cycling, and vibration to

sequentially introduce wear, cor-

rosion, stress relaxation, and

mechanical disturbance.

P r e s e n t a t i o n

The presentation of current-

carrying capacity in AMP

product specifications includes

two parts:

■First, a base curve showing

current levels versus T-rise for

a single circuit and the largest

wire size. This represents the

maximum current capacity of

the contact. The curve is usu-

ally flat up to 75°C ambient

and then drops off. Up to

75°C, the 30°C T-rise limits the

amount of current, and above

75°C the current must be

reduced to keep the combina-

tion of ambient temperature

and T-rise from exceeding the

maximum operating tempera-

ture of 105°C.

Practical current-carrying capac-

i t y is not an absolute, but an

application-dependent condition.

New Method Simplifies Ratings

To help the designer set the

appropriate current level, Tyco

Electronics has developed a

method of specifying current-

carrying capacity. This method

takes into account the various

application factors that influence

current rating.

The method can be summarized

as follows:

■The contact is aged to EODL

conditions by durability

cycling, thermal cycling, and

environmental exposure.

■The contact’s resistance sta-

bility is verified.

■The current necessary to pro-

duce the specified tempera-

ture rise is measured. This

T-rise is usually 30°C.

■A rating factor is determined

to allow derating of multiple

contacts in the same housing

and for different conductor

s i z e s .

T e m p e r a t u r e

One other factor influencing cur-

rent levels is the maximum oper-

ating temperature, for example,

105°C. If the application has a

high ambient temperature (over

75°C) the contact’s T-rise is

limited by the maximum operat-

ing temperature. For example,

an application temperature of

90°C limits the contact T-rise to

15°C. Since current produces

heat (the I2R law), the current

must be lowered to limit the

T - r i s e .

A contact’s T-rise depends not

only on its I2R Joule heating, but

also on its ability to dissipate the

heat. Consider a contact in a

multi-contact housing. Joule

heating in multiple contacts will

raise the local ambient tempera-

ture. Since the contact will not

be able to dissipate its own heat Graph shows the relationship between base current, ambient tempera-

ture, and contact T-rise.

Current Carrying Capabilities

60 56 50

7.5

Type XII Upgrade

Size 8 Upgrade

.125 POWERBAND

Size 8

Type XII

Type I, Type II/III+

Upgrade

Type III+, Type II,

Type III+Posted

Size 20 Upgrade

20 DF

CONTACT CURRENT GUIDE Maximum Current (Amperes) for Largest Wire Size

Figure 1

13 11.85

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Precision Pin and Socket Contacts

Rating factors allow the base current to be adjusted for various connec-

tor loading and wire sizes.

Technical Document Selection Chart

Contact Selection Chart

Practical Values

The current-rating method

gives designers practical val-

ues applicable to their applica-

tions. While the specified

current levels for a contact may

be lower than for other testing

methods, they are more realis-

tic and simplify the system

design process.

“Spec-manship” is replaced by

a realistic assessment of the

current-carrying capacity of a

contact under varying condi-

tions of temperature, connector

loading, and wire size.

Connector/Contact

Acceptability

As previously stated, choosing

the correct connector/contact

combination is fundamental to

the successful function of all

connectors. The Selection

Chart shown below, is

designed to simplify your

choice of connectors and their

acceptable contacts. Once you

have selected the wire size,

current-carrying capacity need,

number of positions required,

and the type of contacts need-

ed in your choice of connector,

refer to this matrix for a quick

look at exactly what is accept-

able in a given connector type.

An Example:

To demonstrate the method of

specifying current, consider the

following application conditions;

an ambient temperature of

65°C, a 50% loading of con-

tacts in the housing, and

20 AWG [0.6mm2] wire.

■From Figure 1, the base cur-

rent rating is 14 ampere with

18 AWG [0.8mm2] wire.

■Figure 2, the rating factor for

50% loading and 20 AWG

[0.6mm2] wire is 0.68.

■The specific rating for this

application is the product of

the base rating and the rating

factor:

14 x 0.68 = 9.5 ampere

■Each of the contacts can

carry 9.5 ampere.

■However, if the ambient tem-

perature is 80°C the allow-

able T-rise becomes 25°C.

The base current must be

lowered to 12.8 ampere so

that the 105°C maximum

operating temperature is not

exceeded. The current rating

then becomes:

12.8 x 0.68 = 8.7 ampere.

Connector 20 DF Type III+&Posted Type XII .125 Size 8 Sub-Mini

Type & Size 20 Type I Type II Type II/III+Type III+& Type XII POWERBAND &Size 8 Mini-Coax Coax

Upgrade Upgrade Upgrade Upgrade

Metrimate ✔ ✔ ✔

Metrimate

Drawer ✔ ✔ ✔ ✔

Metrimate

Drawer ✔

(.125 POWERBAND)

CPCSeries 1 ✔ ✔ ✔ ✔

CPC Series 2 ✔

CPC Series 3 ✔

CPC Series 4 ✔ ✔ ✔ ✔

CPCSeries 5 ✔

CPCSeries 6 ✔ ✔ ✔

M Series ✔ ✔ ✔ ✔

M Series

Special ✔ ✔ ✔ ✔ ✔ ✔ ✔

“G” Series ✔ ✔ ✔ ✔ ✔

Technical Documents

Technical Documents consist

of Product Specifications and

Application Specifications.

Product Specifications define

the performance characteristics

of the product; i.e., Current

Rating, Temperature Rating,

etc. They are intended for the

Design or Component

Engineer. Application

Specifications describe how

the product is to be applied;

i.e., Crimping, Assembling,

etc. They are intended for

Manufacturing and Operation/

Set Up Personnel. Where Appli-

cation Specifications are not

available, an Instruction Sheet

is provided. Additional

Instruction Sheets on the prod-

uct may be available. Please

contact Technical Support:

1-800-522-6752.

Contact Product Application Instruction

Type Specifications Specifications Sheet

114-10000

20 DF 108-40005 114-40030 —

Type I 108-10108 114-10037 —

Type II 108-10039 114-10026 —

Type III+ 108-10042 114-10004 —

Type VI 108-10038 114-10007 —

Type XII 108-10037 114-10005 —

M Series Posted 108-10042 — 408-09155

.125 POWERBAND — 114-10043 —

Size 8 108-01317 114-10014 —

Size 8 Upgrade 108-14497— —

Mini Coax 108-12021 — 408-1770

Sub-Mini 108-12008

Coax 108-12011 — 408-2024-3

Current Carrying Capabilities (Continued)

■Next are rating factors, a table

of multipliers to account for

connector loading and for

smaller wire sizes. The

designer first determines the

base current for the ambient

conditions of the application;

then multiplies this base cur-

rent by the rating factors to

find the current level for the

application’s loading factor

and wire size.

Figure 2

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Signal Contacts

Type III+, Crimp, Snap-In, Size 16

Precision formed pin and socket contacts in Size 16. They

are used in M Series, Special M Series, “G” Series,

Metrimate, Metrimate Drawer, and CPC Series 1 and 4

connectors. Contacts feature a high normal force which

provides a low resistance in significant applications such

as dry circuit signal conditions. Mating entry is closed-

ended to prevent damage from stubbing due to misalign-

ment. Stainless steel spring provides superior normal force

and retention in the housing. Tyco Electronics proprietary

gold plating process is designed so that specified plating

thicknesses are controlled on the inside of the socket,

which is the critical contact mating area. The contacts are

formed from brass. Single contact rating is 13 amperes at

30°C T-Rise.

See page 9 for product details.

Type III+, Solder Type, Size 16

As with the crimp snap-in Type III+, these precision formed

solder-type contacts are also used in M Series, Special

M Series, Metrimate, Metrimate Drawer, and CPC Series

1 and 4 connectors. Contacts feature a high normal force

which provides a low resistance in significant applications,

such as dry circuit conditions. A preformed wire barrel

accepts both stranded and solid wire, while the preformed

insulation barrel provides strain relief for various wire insu-

lation thicknesses. Mating entry is closed-ended to prevent

damage from stubbing due to misalignment. A stainless

steel spring provides superior normal force and retention

in the housing. Tyco Electronics proprietary gold plating

process is designed so that specified plating thicknesses

are controlled on the inside of the socket, which is the criti-

cal contact area. Single contact current rating is

13 amperes at 30°C Temperature Rise.

See page 10 for product details.

Type III+, Solder Tab, Size 16

A companion contact style to the crimp snap-in and solder-

type, the Type III+ Solder Tab is compatible with the same

AMP connector families, and features high normal forces to

provide a low resistance in significant applications. A pre-

crimped solder tab with slot accepts various sizes of solid

and stranded wire. Mating entry is closed-ended to prevent

stubbing due to misalignment. A stainless steel spring pro-

vides superior normal force and retention in the housing.

Tyco Electronics proprietary gold plating process is

designed so that specified plating thicknesses are con-

trolled on the inside of the socket, which is the critical con-

tact area. Single contact current rating is 13 amperes at

30°C Temperature Rise.

See page 11 for product details.

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Signal Contacts (Continued)

Type III+, Posted Version, Size 16

The last member of the Type III+ family of contacts, the

posted version is compatible with M Series, Special M

Series, Metrimate, Metrimate Drawer, and CPC Series 1

connectors. Precision formed, they are pre-crimped to

various post configurations including those that accept

TERMI-POINT Clip or wire-wrap type terminations.

Contacts feature high normal force which provides a low

resistance in significant applications. Mating entry is

closed-ended to prevent damage from stubbing due to

misalignment. A stainless steel spring provides superior

normal force and retention in the housing. Tyco Electronics

proprietary gold plating process is designed so that

specified plating thicknesses are controlled on the inside

of the socket, which is the critical contact mating area.

Contacts are formed from brass. Single contact current

rating is 13 amperes at 30°C Temperature Rise.

See page 12 for product details.

Type II, Crimp, Snap-In, Size 16

Precision screw-machined pin and socket contacts, they

are used in M Series, Special M Series, “G” Series,

Metrimate, Metrimate Drawer, and CPC Series 1 and 4

connectors. Contacts feature high normal force which pro-

vides a low resistance in significant applications such as

dry circuit signal conditions. Mating entry is closed-ended

to prevent damage from stubbing due to misalignment. A

stainless steel spring provides superior normal force and

retention in the housing. The contact bodies are machined

from solid brass. Single contact current rating is

13 amperes at 30°C Temperature Rise.

See page 13 for product details.

Size 20 DF, Crimp, Snap-In

Precision formed lance-less pin and socket, crimp, snap-in

contacts in Size 20. These contacts are used in CPC

Series 2 and AMPLIMITE Subminiature D connectors

(see catalog 82068 for AMPLIMITE connectors). Contacts

feature a low mating force to facilitate high pin counts in the

connector housings. Tulip entry design on socket and

generous lead-in on pin prevents contact stubbing.

Pin contacts are formed from brass, whereas socket

contacts are formed from phosphor bronze providing

excellent spring properties. Contacts are available with

or without insulation support. Single contact current rating

is 7.5 amperes at 30°C Temperature Rise.

See pages 14 & 15 for product details.

Size 20 DF, Solder Cup, Snap-In

Precision formed lance-less pin and socket, solder con-

tacts in Size 20. These contacts are used in CPC Series 2

and AMPLIMITE Subminiature D Connectors (see catalog

82068 for AMPLIMITE connectors). Contacts feature a low

mating force to facilitate high pin counts in the connector

housings. Tulip entry design on socket and generous

lead-in on pin prevents contact stubbing. Pin contacts are

formed from brass, whereas sockets are formed from

phosphor bronze providing excellent spring properties.

Contacts may be soldered to solid or stranded wire up to

18 AWG [0.8 mm2] maximum. Single contact current rating

is 7.5 amperes at 30°C Temperature Rise.

See page 16 for product details.

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Type I, Crimp, Snap-In, Size 12

Precision screw-machined pin and socket, Size 12 con-

tacts, they are used in Special M Series and “G” Series

connectors, and are inserted into the same cavities as

Miniature Coaxial contacts. These contacts feature a high

normal force which provides a low resistance in signifi-

cant applications. Mating entry is closed-ended to pre-

vent damage from stubbing due to misalignment.

Beryllium copper springs are used to provide contact

normal force and are assisted by a stainless steel hood

which provides anti-overstress assurance. Single contact

current rating is 23 amperes at 30°C Temperature Rise.

See page 17 for product details.

.125 POWERBAND, Crimp, Snap-In

Specifically designed for AMP CPC Connectors (Series 5

and 6) and Metrimate .125 POWERBAND Drawer

Connectors, the new .125 POWERBAND contact offers

the performance of a MIL-Spec screw machine contact

with the economy of a stamped and formed, strip-feed

contact. Contacts are formed from copper with beryllium

copper springs. Single contact current rating is 50 amperes

at 30°C Temperature Rise.

See page 20 for product details.

Size 8, 4/8 Indent Crimp

Precision screw-machined pin and socket, Size 8 con-

tacts, they are used in Metrimate Drawer Connectors, and

other AMP product lines, which require high current carry-

ing capability in a small size. Pins are made from a solid

high conductivity copper alloy, and the sockets are

machined from solid beryllium copper, a material which

exhibits excellent spring properties. Industry standard

4/8 indent crimp offers higher reliability and ease of termi-

nation. Single contact current rating is 45 amperes at

30°C Temperature Rise.

See page 21 for product details.

Type XII, Crimp-Type

Precision formed male and female contacts used in CPC

Series 3 and 4, Special M Series and “G” Series connec-

tors, these contacts offer a low cost power option which

provides additional applied cost savings when terminated

with semiautomatic application equipment. The contact

body is made from 100% copper, which provides for

excellent conductivity. Spring characteristics are derived

from a captive stainless steel spring which assists the

dual cantilever spring members of the female contact.

Single contact current rating is 35 amperes at 30°C

Temperature Rise.

See page 23 for product details.

High Current Upgrades

Precision screw-machined pin and socket contacts have

increased current capability. All upgraded contacts use

the high amperage Louvertac contact band. The design

of this contact allows for increased current in the same

form factor. For example, Type II/Type III+upgraded

contacts increase the current from 13 amperes free air

to 23 amperes free air at a 30°C Temperature Rise.

See pages 18, 19, 22, and 24 for further details.

Power Contacts

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Coaxial Contacts

Subminiature, Crimp, Snap-In, Size 16

Precision screw-machined pin and socket, Size 16 con-

tacts, they are used in M Series, Special M Series, and CPC

Series 1 and 4. They provide cost effective solutions in

applications where mixtures of signal, power, and coaxial

cable terminations are desired. The contact outer shell is

made from brass, while the center pin conductor is berylli-

um copper, and the socket is brass. Both the pin and sock-

et center conductor are gold plated for maximum corrosion

resistance and minimum contact resistance. The retention

spring is stainless steel, while the ferrule is tin-lead plated

copper. Contact design offers application of coaxial cable,

shielded conductors, and twisted pair wire with a voltage

rating of up to 200 VRMS, and a current rating of

1.0 ampere at 30°C Temperature Rise.

See pages 25 & 26 for product details.

Miniature, Crimp, Snap-In, Size 12

Precision screw-machined, Size 12 pin and socket contacts,

they are used in Special M Series and “G” Series connec-

tors. They provide cost effective solutions in applications

where a mixture of signal, power, and coaxial cable termina-

tions is desirable. Contact body and center wire conductor

are made from brass, and are gold plated for maximum cor-

rosion resistance and minimum contact resistance. The

retention spring is beryllium copper, and the ferrule is tin-

lead plated copper. Contact design offers application of

coaxial cable, shielded conductors, and twisted pair wire

with a voltage rating of up to 325 VRMS, and a current rating

of 7.5 amperes at 30°C Temperature Rise.

See pages 27 & 28 for product details.

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Signal Contacts

Material

Contact Body—Brass or phosphor bronze

Retention Spring —Stainless steel

Finish

See chart.

Related Product Data

Application Tooling —Pages 29, 30

Technical Documents

114-10004 Application Specification

108-10042 Product Specification

Type III+, Crimp, Snap-In

Socket

[.0625+.0010

–.0020

[1.588+0.025]

–0.051 Dia.

Max.

Dia.

Pin Body Spring, Stainless Steel Spring,

Stainless Steel

Ferrule, Brass,

Nickel Flash

.530±.010

[13.46±0.25]

.113

[2.87]

.390

[9.91] Min.

Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡

Wire Size Ins. Contact Strip Form Loose Piece Tooling Part No.

Range Dia. Finish Contact No. Contact No. Loose Piece Strip Form

AWG mm2Range Pin Socket Pin Socket Hand Tool A p p l i c a t o r s

.015-.030 Gold/Nickel2788085-3 788088-2 — — 567867-1***

30-28 0.05-0.09 0.38-0.76 Sel. Gold/Nickel3788085-1 788088-1 788085-4 788088-3 90716-1 or 567947-1***

or 680602-□***

Bright Tin-Lead 66425-6 66424-6 — —

.040-.0601Gold/Nickel266425-7 66424-7 66429-3 66428-3 91515-16466598-□***

30-26 0.05-0.15 1.02-1.52 Sel. Gold/Nickel366425-8 66424-8 66429-4 66428-4

.014-.0301Gold/Nickel266393-7 66394-7 — —

0.36-0.76 Sel. Gold/Nickel366393-8 66394-8 66406-4 66405-4 90225-26466585-3***

Bright Tin-Lead 66106-6 66108-6 66107-2 66109-2 91515-16466321-□***

26-24 0.12-0.2 .035-.0551Gold/Nickel266106-7 66108-7 66107-3 66109-3 or or

0.89-1.40 Sel. Gold/Nickel366106-8 66108-8 66107-4 66109-4 58495-1* 466908-2***

Sel. Gold/Nickel4— 66108-1 — 66109-1

Bright Tin-Lead 66102-7 66104-7 66103-2 66105-2

91515-16466323-□***

2-66104-5 —

.040-.0801Gold/Nickel266102-8 66104-8 66103-3 66105-3 or or

1.02-2.03 Sel. Gold/Nickel366102-9 66104-9 66103-4 66105-4 58495-1* 466907-2***

2-66102-2 2-66104-3 1-66103-2 1-66105-3

Sel. Gold/Nickel4— 66104-1 — 66105-1

24-20 0.2-0.6 .060-.1205Bright Tin-Lead 66564-6 66563-6 66566-2 66565-2 466383-4***

1.52-3.05 Sel. Gold/Nickel366564-8 66563-8 66566-4 66565-4 91542-16or 466979-1***

Sel. Gold/Nickel466564-1 — 66566-1 — or 567363-□***

Bright Tin-Lead 66332-5 66331-5 66400-1 66399-1 91523-16466324-□***

.080-.1001Gold/Nickel266332-7 66331-7 66400-3 66399-3 or or

2.03-2.54 Sel. Gold/Nickel366332-8 66331-8 66400-4 66399-4 90225-26466942-1***

Sel. Gold/Nickel4— 66331-2 — 66399-2

66098-2S

Bright Tin-Lead 66098-7 66100-7 66099-2 66101-2 91505-16or 466325-□***

18-16 0.8-1.4 .080-.1001Gold/Nickel266098-8 66100-8 66099-3 66101-3 91523-16or or

2.03-2.54 Sel. Gold/Nickel366098-9 66100-9 66099-4 66101-4 58495-1* 466906-1***

Sel. Gold/Nickel466098-6 — 66099-1 —

66359-6 66358-6 66361-2 66360-2

Bright Tin-Lead 1-66358-2 466326-□***

.080-.10011-66359-1 1-66358-4 66361-7 66360-7

Gold/Nickel266359-9 66358-9 66361-3 66360-3 91519-16or

2.03-2.54 Sel. Gold/Nickel31-66359-0 1-66358-0 66361-4 66360-4 466923-2***

18-14 0.8-2.0 1-66359-2 1-66358-3 66361-8 66360-8

Sel. Gold/Nickel4— 66358-1 — 66360-1

.110-.1505Bright Tin-Lead 66597-1 66598-1 66602-1 66601-1 466958-1***

66598-7 91521-16or

2.79-3.81 Sel. Gold/Nickel366597-2 66598-2 66602-2 66601-2 567364-□***

1Overall insulation crimp diameter, including crimp barrel,

must not exceed .125 [3.18].

2.000015 [0.00038] gold in the mating area over .000050

[0.00127] min. nickel.

3.000030 [0.00076] gold in the mating area, with gold flash

on remainder, over .000050 [0.00127] min. nickel.

4.000030 [0.00076] gold in the mating area, with gold gradi-

ent on remainder, over .000050 [0.00127] min. nickel.

5Contacts can only be used in Metrimate and CPC

Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M,

23-22M), and VDE connectors.

To use with the 626 Pneumatic Tool System: remove the

crimping head from the Straight Action Hand Tool (SAHT)

Assembly, order SAHT Adapter Part No. (Call Technical

Support at 800-522-6752), Adapter Holder Part No.

356304-1 (with ratchet) or 189928-1 (without), and Power

Unit PartNo. 189721-1 (hand actuated) or 189722-1 (foot

actuated).

Standard reeling of strip form contacts.

*Commercial PRO-CRIMPER II hand tool for field repair

only. Note: Die Set can be adapted for use with the 626

Pneumatic Tool System.

‡Single contact, free-air test current is not to be construed

as contact rating current. Use only for testing. Refer to

contact current carrying capability information on page 3.

Insertion Tool Part No. 91002-1 (for insulation diameters

.070 [1.78] or less), No. 200893-2 (for insulation diameters

.090 [2.29] max.).

Extraction Tool Part No. 305183.

(Instruction Sheet 408-1216)

***Call Technical Support at 1-800-522-6752 for Automatic

Machine Applicator Part Numbers.

Socket

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Material

Contact Body and Tab —Brass

Retention Spring —Stainless steel

Finish

See chart on Page 11.

Solder-Type

(with Preformed Wire

Barrel/Insulation Support)

Socket

Type III+, Solder Versions Spring, Stainless Steel

Localized Plate Area

Pin Body, Brass

1.085

[27.56] Max.

.825

[20.96] Max.

3.90

[9.91] Min.

.200

[5.08]

Min.

.0625+.0010

.0625–.0020

[1.588+.0254]Dia.

[1.588–.0508]

.530±.010

[13.46±0.25]

Signal Contacts (Continued)

Type III+, Crimp, Snap-In

Contact Size —16

Pin Diameter —.062 [1.57]

Material and Finish

Contact Body—Copper alloy, plated

tin or gold

Spring—Stainless steel

Wire Size Range Ins. Grounding Pin Part No. Strip Form Loose Piece

Dia. Contact Applicator Hand Tool

[mm2] AWG Range1Finish Strip Form Loose Piece Part No. Part No.

.035-.055 Tin-Lead 164159-3 164162-1 —91515-13or

0.12-0.2 26-24 0.89-1.4 Sel. Gold/Nickel2164159-4 164162-2 58495-1*

.045-.070 Bright Tin-Lead 164160-3 164163-1 466323-□*** 91515-13or

0.2-0.6 24-20 1.14-1.78 or 91505-13or

Sel. Gold/Nickel2164160-4 164163-2 466907-2*** 58495-1*

.078-.098 Tin-Lead 164161-3 164164-1 466741-□*** 91523-13or

0.8-1.4 18-16 1.98-2.49 or 91505-13or

Sel. Gold/Nickel2164161-4 164164-2 680114-3*** 58495-1*

1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].

2Gold flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area.

3To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call

Technical Support at 800-522-6752), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit PartNo. 189721-1 (hand actuat-

ed) or 189722-1 (foot actuated).

*Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.

***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers.

Extraction Tool Part No. 725840-1

Grounding Pin

(make first - break last)

Related Product Data

Application Tooling —Pages 29, 30

Technical Documents —Page 4

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Material

Contact Body and Tab —Brass

Retention Spring —Stainless steel

Finish

See chart.

Solder Tab

Socket

Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡

Wire Size Loose Piece

Range Contact Contact No.

AWG [mm2]Finish Pin Socket

26-20 0.12-0.6 Gold/Nickel1266182-1 266183-1

18-16 0.8-1.4 Gold/Nickel1266180-1 266181-1

Solder Duplex2202236-1 202237-1

Tab Bright Tin-Lead3202236-2 202237-2

1.000030 [0.00076] gold in mating area over .000050 [0.00127] nickel.

2Duplex plated .000030 [0.00076] gold in mating area over .000050 [0.00127] nickel on contact body; bright tin-lead

on solder tab.

3Bright tin-lead on entire contact.

Note: These contacts can be used in Multimate contact cavities of all connector housings.

‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.

Refer to contact current carrying capability information on page 3.

Extraction Tool Part No. 305183 (Instruction Sheet 408-1216)

Type III+, Solder Versions

(Continued)

Spring, Stainless Steel

Pin Body, Brass

Localized Plate Area

Spring

Stainless Steel

Ferrule, Brass,

Nickel Flash Body

Brass Solder Post

Brass

.390

[9.91] Min.

1.112

[28.24] Max. .365

[9.27] Max.

.365

[9.27] Max.

.020

[0.51]

.058

[1.47]

.105

[2.67]

.865

[21.97]

.120

[3.05]

.200

[5.08]

Min.

.794±.010

[20.17±0.25]

.530±.010

[13.46±0.25]

.0625+.0010

.0625–.0020

[1.588+.0254]

[1.588–.0508]

Signal Contacts (Continued)

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Signal Contacts (Continued)

Material

Contact Body and Post—Brass

Retention Spring —Stainless steel

Finish

See chart.

Socket

Type III+, Posted

(Replacement Contacts,

See Note Below)

Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡

Loose Piece Contact No.

Termination Post Contact 3 Termination High Post 2 Termination High Post 1 Termination High Post

Method Configuration Finish Pin Socket Pin Socket Pin Socket

Sel. Gold/Nickel166460-9 66461-9 66460-8 66461-8 66460-7 66461-7

.025 x .025 Gold/Nickel266460-6 66461-6 — 66461-5 66460-4 66461-4

0.64 x 0.64 Bright Tin-Lead 66460-3 66461-3 66460-2 66461-2 66460-1 66461-1

.045 x .045 Sel. Gold/Nickel166471-9 66473-9 — — 66471-7 66473-7

Wrap-Type 1.14 x 1.14 Bright Tin-Lead 66471-3 66473-3 — — 66471-1 66473-1

.031 x .062 Sel. Gold/Nickel166470-9 — — — 66470-7 —

0.79 x 1.57

TERMI-POINT .031 x .062 Sel. Gold/Nickel166468-9 66459-9 — — — —

Clip 0.79 x 1.57

1Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Gold thickness controlled

on socket O.D.

2.000030 [0.00076] gold over .000050 [0.00127] nickel on contact body. Gold thickness controlled on socket O.D.

Posts plated tin-lead over copper.

Extraction Tool Part No. 305183 (Instruction Sheet 408-1216)

Insertion Tool Part No. 200893-2

Note: These contacts are used as replacement contacts for all posted connectors.

‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability

information on page 3.

.062

[1.58]

Dia.

Ref.

.525

[13.34]

.025±.001

[0.64±0.03]

Point of Gold Plating Thk.

Measurement

Body

Brass

Post

Brass

Spring

Stainless Steel

.025

[0.64]

.100

[2.54]

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Signal Contacts (Continued)

Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡

Tooling Part No.

Wire Size Ins. Tape Mounted Loose Piece Contact Tape Mounted Loose Piece

Range Dia. Contact No.2Contact No. Color Dies for Die Set for Hand

AWG mm2Range1Pin Socket Pin Socket Code AMP-TAPETRONIC 626 Pneumatic Tool

Machine 69875 Tool System

.035-.055 —

0.89-1.40 201611-4 201611-14201613-15Red/Red 91538-1*

.048-.065 — — 90230-17or 601967-1*

28-24 0.08-0.20 1.22-1.65 201334-14201332-15Red/Red 90249-2

.095-.110 — — — 601967-1*

2.41-2.79 202410-14202411-15Green

.040-.062 —91538-1*

1.02-1.57 201578-4 201578-14201580-15Yellow/Red or 58541-1*

24-20 0.2-0.6 .055-.088 90249-2 90230-17or 601967-1*

1.40-2.16 201330-6 201328-9 201330-14201328-15Yellow/Red

18 0.9-0.9 No. Ins. — — 91539-1*

(Two) (Two) Support 202725-14202726-14Blue — 90231-27or 601967-1*

.080-.105 — — — 90136-1*

2.03-2.67 202507-14202508-15— — or 601967-1*

18-16 0.8-1.4 200336-6 200333-8 200336-14200333-14Blue/Blue 90250-1 90231-2791539-1*

No Ins. — — — — — 58541-1*

Support ,6204219-15,6 Blue/Blue or 601967-1*

3212618-23201568-3 201570-14201568-15Violet/Blue 90250-1 90231-2791539-1-

No Ins. 201570-2 — — Violet/Blue 90250-1 — 58541-1*

14 2 Support †,6,3212618-13,6,† or 601967-1*

1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].

2For AMP-TAPETRONIC Machine No. 69875, order contacts by Tape Mounted Contact No., plus packaging code “IM REEL” (5000 parts per reel).

3Grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves.

4Use turret TH502 (1-601967-6) with hand tool 601967-1.

5Use turret TH501 (1-601967-5) with hand tool 601967-1.

6Pin length is .630±.005 [16.002±.127] on these two pins.

7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit

Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).

*Commercial PRO-CRIMPER II Hand Tool for field repair use only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.

†Does not use Hand Tool 45098 or 601967-1.

‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability informa-

tion on page 3.

Insertion Tool Part No. 200893-2 (for insulation diameters .070 [1.78] or less).

Extraction Tool Part No. 305183.

Type II, Screw Machined,

Crimp, Snap-In

Material

Contact Body—Brass

Retention Spring —Stainless steel

Finish

Contact Body—000030 [0.00076]

gold over .000050 [0.00127]

nickel. Gold thickness controlled

on socket O.D.

Related Product Data

Application Tooling —Pages 29, 30

Technical Documents

108-10039 Product Specification

114-10026 Application Specification

Socket

.795±.010

[20.19±0.25]

.472±.005

[11.99±0.13]

.062±.001

[1.57±0.03]Dia.

Spring

Socket Body

Pin Body

.107 Max. Dia.

[2.72]

1.087±.010

[27.61±0.25]

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Precision Pin and Socket Contacts

Signal Contacts (Continued)

Material

Pin Body—Brass

Socket—Phosphor bronze

Contact Finish

A—Select gold flash over nickel

on entire contact, with additional

.000030 [0.00076] gold on

mating end

B—Duplex plated .000030

[0.00076] gold on mating end, tin-

lead on termination end, with entire

contact nickel underplated

C—Gold flash over nickel on entire

contact

D—Duplex plated gold flash on

mating end, tin-lead on termination

end, with entire contact nickel

underplated

*Note: Total current capacity of each

contact in any given connector is depen-

dent on the heat rise resulting from the

combination of electrical loads of all

contacts in the connector arrangement

and the maximum ambient temperature

in which the connector will be operating.

See page 3.

Insertion/Extraction Tool Part No.

91285-1

Instruction Sheet—408-9404

This tool includes interchangeable tips

to Insert/Extract:

Size 22, 28-22 AWG [0.08-0.03mm2]

Crimp Contacts

Size 20, 28-20 AWG [0.08-0.6mm2]

Crimp and Solder Cup Contacts

Size 20, Posted Contacts

With Insulation Support

Socket

Size 20 DF, Crimp, Snap-In

Contact Size —20

Pin Diameter —.040 [1.02]

*Test Current—7.5 ampere

(Single contact, free-air test current; not

to be construed as contact rating current.

Use only for testing.)

.085

[2.16] Dia. Max.

.085

[2.16] Dia. Max.

.390

[9.91]

.370

[9.34]

.555

[14.1]

.575

[14.61]

[.0400±.0015

[1.02±0.034] Dia.

Localized Gold Plate Area

.150

[3.81]

.055

[1.40] Min.

Contact Part Nos. Tooling Color

Wire Ins. Contact Pin Socket Code

Size Dia. Finish Strip Form Hand (Loose

Range Max. Code Strip Form Loose Piece Strip Form Loose Piece Applicator†† Tool Piece)

A 66507-3 66507-9 66505-3 66505-9

.040 B 3-66507-0 5-66507-7 6-66505-0 — 466423-□†† Blue

28-24 1.02 C 66507-4 1-66507-0 66505-4 1-66505-0 or 466901-1† † 91503-1†Dot

AWG D 3-66507-1 5-66507-9 5-66505-7 5-66505-9 or 1016015-1 † †

[0.08-0.2 A 66682-2 66682-4 66683-2 66683-4 466758-2††

mm2].060 B 66682-9 — 1-66683-0 — or 466963-1†† 91549-1†Black

1.52 D 66682-6 — 66683-7 — or 567804-1†† Dot

26-22 A 745254-2 745254-6 745253-2 745253-6

AWG .050 B 1-745254-4 1-745254-6 1-745253-4 1-745253-6 466968-1†† Yellow

[0.12-0.4 1.27 C 745254-3 745254-7 745253-3 745253-7 or 567036-□†† 91525-1†Dot

mm2]D 1-745254-1 1-745254-3 1-745253-1 — or 567849-1††

24-20 A 66506-3 66506-9 66504-3 66504-9 466422-□††

AWG .060 B 2-66506-4 5-66506-7 5-66504-9 6-66504-0 or 466900-1†† Red

[0.2-0.6 1.52 C 66506-4 1-66506-0 66504-4 1-66504-0 or 567801-1†† 91503-1†Dot

mm2]D 2-66506-5 5-66506-9 5-66504-6 5-66504-7 or 1016002-1††

†To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT)

Assembly, order SAHT Adapter Part No. (Call Technical Support at 800-522-6752), Adapter Holder Part No. 356304-1

(with ratchet) or 189928-1 (without), and Power Unit P a r t No. 189721-1(hand actuated) or 189722-1 (foot actuated).

††For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines,

contact Technical Support: 1-800-522-6752.

Note: Commercial PRO-CRIMPER II Maintenance and Repair Hand Tool for Wire Size 28-24 AWG [0.08-0.2mm2]

(Ins. Dia. Max. .040 [1.02]), and Wire Size 24-20 AWG [0.2-0.6mm2] (Ins. Dia. Max. .060 [1.52])—Part No. 58448-2.

Note: Die Set Part No. 58448-3 can be adapted for use with the 626 Pneumatic Tool System.

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Precision Pin and Socket Contacts

Signal Contacts (Continued)

Without Insulation Support

Socket

Color

Wire Contact Contact Part Nos. Tooling Code

Size Ins. Dia. Finish Pin Socket Strip Form Hand (Loose

Range Max. Code Strip Form Loose Piece Strip Form Loose Piece Applicator Tool Piece)

28-24

AWG .068 A 205310-2 — 205311-3 — Blue

[0.08-0.2 1.73 C — — 205311-4 — †† 91548-1 Dot

mm2]

24-20

AWG .068 A 205202-2 — 205201-3 205201-5 Red

[0.2-0.6 1.73 C 205202-6 205202-7 205201-6 205201-7 †† 91548-1 Dot

mm2]

22-18 A 745229-2 745229-4 745230-2 745230-4

AWG .068 B 1-745229-1 — 1-745230-1 1-745230-3 Green

[0.4-0.8 1.73 C 745229-5 745229-7 745230-5 745230-7 †† 91513-1 Dot

mm2]D — — 745230-8 —

.085

[2.16] Dia. Max.

.390

[9.91]

.550

[14.0]

.100

[2.54]

Point of

Measurement

.530

[13.46]

.085

[2.16] Dia. Max.

.0400±.0015

[1.02±0.034] Dia.

.150

[3.81]

Localized Gold Plate Area

Size 20 DF, Crimp, Snap-In

(Continued)

††For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines,

contact Technical Support: 1-800-522-6752.

Note: Wire insulation diameter is limited by the connector housing cavity and clearance for the

insertion/extraction tool.

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Socket

Size 20 DF, Solder, Snap-In

Contact Size —20

*Test Current—7.5 ampere

(Single contact, free-air test current; not

to be construed as contact rating current.

Use only for testing.)

Material

Pin—Brass

Socket—Phosphor bronze

Contact Finish

Gold flash over nickel on entire contact,

with additional .000030 [0.00076] gold

on mating end

Note: Total current capacity of each

contact in a given connector is

dependent on the heat rise resulting

from the combination of electrical

loads of all contacts in the connector

arrangement and the maximum

ambient temperature in which the

connector will be operating. See

page 3.

Contacts to be soldered to wire

before being inserted into housing.

18 AWG [0.8-0.9 mm2] Max. Wire

Strip Form Loose Piece

Contact No. Contact No.

Pin Socket Pin Socket

66570-2 66569-2 66570-3 66569-3

.085

[2.16] Dia. Max.

.390

[9.91]

.133

[3.38]

Max.

.560

[14.22] Ref.

.085

[2.16] Dia. Max.

.070

[1.78] Dia. Max.

.580

[14.73]

.0400±.0015

[1.02±0.034]Dia.

.150

[3.81]

Localized Gold Plate Area

Signal Contacts (Continued)

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Precision Pin and Socket Contacts

Power Contacts

Type I, Crimp, Snap-In

Material

Contact Body—Bronze

Retention Spring —Beryllium copper

Finish

Contact Body—.000030 [0.00076]

gold over .000050 [0.00127] nickel.

Gold thickness controlled on socket O.D.

Retention Spring —Nickel plated

Related Product Data

Application Tooling —Pages 29, 30

Technical Documents

108-10108 Product Specification

114-10037 Application Specification

Socket

Size 12—Pin Diameter .094 [2.39] (Test Current, 23 Ampere)‡

Tooling Part No.

Wire Size Loose Piece Dies for

Range Contact No. Pneumatic Hand

AWG [mm2] Pin Socket Tool*Tool

18-16 0.8-1.4 202421-1 202418-1 90122 90121

14-12 2-3 202422-1 202417-1 90122 90121

*Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power

Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter

Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet)

or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more

information on the 626 Pneumatic Tool System.

‡Single contact, free-air test current; not to be construed as contact rating

current. Use only for testing. Refer to contact current carrying capability

information, page 3.

Extraction Tool Part No. 305183-8 (Instruction Sheet 408-1216)

.953

[24.21]

Ref. .663

[16.84] Max. .449

[11.40]

.150

[3.81] Dia.

.150

[3.81] Dia.

.843

[21.41] Ref.

.560

[14.25] Max.

.222

[5.64] Dia. Max.

Accommodates

.094±.001

[2.39±.025]

Dia. Pin

.222

[5.64] Dia. Max.

.094±.001

[2.39±.025] Dia.

Socket

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Power Contacts—High Current Upgrade (Continued)

Extraction Tool Part No. 305183

Current-Carrying Capacity. The

graph shows current-carrying capacity

versus temperature rise for a fully ener-

gized 6 position Metrimate Square Grid

plug P/N 207152-1 and receptacle P/N

207153-1. These initial representative

amperage ratings were conducted with

14 AWG wires that were 2 feet long.

■Recognized under the

Component Program of

Underwriters

Laboratories Inc.,

File No. E28476

N o t e s : 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact.

2. Additional information on CPC and CMC connectors is available in Catalog 82021.

3. Additional information on G Series connectors is available in Catalog 82046.

4. Additional information on M Series connectors is available in Catalog 82003.

5. Additional information on Metrimate connectors is available in Catalog 82045.

6. Additional information on Econoseal connectors is available in Catalog 82057.

7. Additional information on LGH connectors is available in Catalog 82024.

Current Rating for

30°C Temperature Rise

100% Energized

6 Circuit Metrimate

Connector (Wire-to-Wire)

4 Pos. CPC Posted Square Flange Receptacle

Part No. 796764-1

Mates with CPC Plug (Part No. 206060-1) with either

Type II or High Current Socket contact

Plug (for Sockets) Receptacle (for Pins)

Standard

Type II Socket

Standard

Type III+ Socket

Standard

Type II Pin

Standard

Type III+ Pin

High Current

Size 16 Pin

(Board Mount)

Part No. 194264-1

Wire Size High Current Size 16

AWG Socket Part No.

Loose Piece Tape

14 193846-1 193846-2

18-16 796966-1 796966-2

Wire Size High Current Size 16

AWG Pin Part No.

Loose Piece Tape

14 193844-1 193844-2

18-16 796964-1 796964-2

Type II and Type III+,

Size 16

The features of the High Current Size 16

contact have been designed to fit into the

existing AMP Multimate Connectors such

as CPC (Circular Plastic Connector),

C M C (Circular Metal Connector),

G Series, M Series, Econoseal Metrimate

Square Grid and Drawer Connector hous-

ings. An initial T-Rise test in free air has

shown a 23 amp capability with a 30°C

T-Rise. The contact may be crimped onto

14 AWG wire with a Tyco Electronics

hand tool P/N 601967-1. Use turret

TH502 (1-601967-6) for the pin and tur-

ret TH501 (1-601967-5) for the socket.

Material

Pin Body — Leaded Brass;

Copper Alloy (Board Mount)

Socket Body — Copper Alloy

Louvertac Band —Beryllium Copper

Retention Spring —Stainless Steel

Finish

Body — Silver

Louvertac Band —Gold

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Power Contacts—High Current Upgrade (Continued)

Size 20, Posted

The High Current Size 20 contact

has been designed to fit into the

Series 109 AMPLIMITE Connectors

per MIL-C-24308.

Material

Body — Copper alloy

Louvertac Band —Beryllium copper

Finish

Body — Gold

Louvertac Band —Gold

Current-Carrying Capacity. The High

Current Size 20 contact with a 20 gage

wire attached to the .030 diameter solder

tail acquired an initial 30° T-Rise of

11.85 amps in free air.

The contacts can be sold loose piece or

installed into any of the MIL Standard

connectors.

Part Number 91067-2 or

MIL number M81969/1-02

Insertion tip, for replacement

Part Number 126195-3

Extraction tip, for replacement

Part Number 126195-4

Pin and Socket

Insertion/Extraction Tool

Standard Size 20 Socket

High Current

Size 20 Pin

Louvertac Band

Standard Size 20 Pin

High Current

Size 20 Socket

Pin Part No. 194081-1

Socket Part No. 194083-1

Typical Fully Loaded 37 Position

Plug and Receptacle

Notes: 1. High Current contacts with Louvertac bands are not intermateable with any other contact.

2. Additional information on connectors is available in Catalog No. 82069.

Plug

Assy.

Receptacle

Assy.

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Power Contacts (Continued)

.125 POWERBAND Contacts

Pin Diameter —.125 [3.175]

Test Current—50 Amperes‡

Material and Finish

Contact — Copper

Spring —Beryllium copper

Plating Code

A. 0.00508 [.000200] min. silver on

contact area, 0.00127 [.000050] min. on

remainder, all over 0.00127 [.000050]

min. nickel underplate

B. 0.00076 [.000030] min. gold on

contact area, gold flash on remainder, all

over 0.00127 [.000050] min. nickel

underplate

Related Product Data

Application Tooling —Pages 29, 30

Technical Document —Page 4

Extraction Tool

Part No. 318813-1

(Instruction Sheet 408-4374)

.125 POWERBAND Pin Contact .125 POWERBAND Socket Contact

1For use in Metrimate Drawer Connectors listed in chart below and Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6.

‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.

Refer to contact current carrying capability information, page 3.

Note: Standard Size 8, High Current Size 8 upgrade, and .125 POWERBAND contacts are not intermateable.

*A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter

holder (Part No. 356304-1, with ratchet), and “C” Head adapter Part No. 318161-1.

.125 POWERBAND Metrimate Drawer Connectors

No. of Housing Part No.

Pos. Plug Receptacle

8 213886-1** 213500-3**

Color: blue

* *For use with .125 POWERBAND contacts (Extended Pin Length),

listed above.

3.18

[.125]

Dia.

10.16

[.400]

Standard

Extended

12.32

[.485]

5.23

[.206] Dia.

5.23

[.206]

Dia.

Contact

Strip

Serrations

Contact Part No. Tooling Part No.

Heavy Duty Miniature (HDM) Die Sets for

Wire Size Contact Pin Strip Loose Piece Applicators (for AMP-O-LECTRIC Hand Tool 69710-1

AWG/mm2Finish Length Pin Socket Pin Socket Model G Machine, or 626 Pneumatic Tool

Base Part No. 354500) System*

A Standard 213845-1 213847-1 213845-3 213847-3

14-12 B Standard 213845-2 213847-2 213845-4 213847-4 680195-3 356612-1

2-3 A Extended1213845-5 — 213845-7 —

B Extended1213845-6 — 213845-8 —

A Standard 213841-1 213843-1 213841-3 213843-3

10-8 B Standard 213841-2 213843-2 213841-4 213843-4 356611-1 (8 AWG)

5-8 A Extended1213841-5 — 213841-7 — 680197-3 356611-2 (10 AWG)

B Extended1213841-6 — 213841-8 —

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Standard, Size 8,

4/8 Indent Crimp

Material

Contact Body—Copper alloy

Retention Clip —Phosphor bronze

Finish

Contact Body—.000050 [0.00127]

gold over .000050 [0.00127] nickel

Retention Spring —Nickel plated

Related Product Data

Technical Documents

108-10045 Product Specification

114-10014 Application Specification

Socket

Power Contacts, Standard, Size 8 (Test Current 50 Amperes)‡

Wire Range Contacts Crimping Tools

AWG [mm2] Pin Socket Tool No. Positioner

18-16 0.8-1.4 213567-1 212014-1 608668-1 (P) SP867

(S) 608668-2

14-12 2-3 213662-1 212008-1 608651-1 (P)SP867

(S) 608651-2

10 5 213740-1 213737-1 608651-1 (P) 608651-3

(S) 608651-2

8 8 213552-2 213750-1 608651-1 (P) 608651-3

(S) 608651-2

.910

[23.11]

.890

[22.61]

.206

[5.23] Dia.

.206

[5.23] Dia.

‡Single contact, free-air test current; not to be construed as contact rating

current. Use only for testing. Refer to contact current carrying capability

information, page 3.

Power Contacts (Continued)

Note: Standard Size 8, High

Current Upgrade Size 8 and

.125 POWERBAND contacts

are not intermateable.

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Power Contacts—High Current Upgrade

(Continued)

Receptacle

Plug

Metrimate Drawer

Connector, Size 8

The Louvertac bands have the versatility

of being designed into contact dimen-

sions used in existing Tyco Electronics

connectors.

Metrimate High Current contacts

have been designed to fit into the exist-

ing Drawer Connector housings. A fully

energized 8 position connector with

8 gage wires can handle 30 amps per

line with a 30°C T-rise on either the

cable-to-cable or cable-to-board.

Cable-to-Cable

Material

Contact Body — Copper Alloys

Louvertac Band —Beryllium Copper

Retention Spring —Stainless Steel

Finish — Gold

Product Specification

108-1449 Metrimate Pin and Socket

with Louvertac High Current Contact

Connector Voltage Rating —

600 VAC

■Recognized under the

Component Program of

Underwriters

Laboratories Inc.,

File No. E28476

■Certified by Canadian

Standards

Association,

File No. LR7189A

Cable-to-Board

Material

Contact Body — Copper Alloys

Louvertac Band —Beryllium Copper

Retention Spring —Stainless Steel

Finish — Gold

A typical application would have solder

tail pins mounted into the receptacle and

crimp sockets mounted into the plug.

■Recognized under the

Component Program of

Underwriters

Laboratories Inc.,

File No. E28476

■Certified by Canadian

Standards

Association,

File No. LR7189A

.12 Diameter

Solder Tail Pins

Part No. 193814-1

Drawer Connector Housings

Size Housing Part Numbers

Configuration Plug Receptacle

8 Positions 213499-1 213500-1

(8 Size 8 Cavities)

15 Positions 213426-1 213427-1

(3 Size 8 Cavities & 12 Size 16 Cavities)

Extraction Tool Part No. 318813-1

N o t e s : 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact.

2. Additional information on connectors is available in Catalog 82045.

Standard

Size 8 Socket

Standard

Size 8 Pin

High Current

Size 8 Socket

High Current

Size 8 Pin

High Current Contacts

Wire Size Contact Part Numbers Crimp Tools

AWG Pin Socket

8 193457-1 193458-1 Daniels†

10 193642-1 193643-1 Hand Tool #M310 or AMP P/N 356114-1

12-14 193534-1 193535-1 Positioner #TP944 or AMP P/N 356336-1

Extraction Tool Part No. 318813-1 or 305183-6

†Daniels Manufacturing Corp., Orlando, FL

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Precision Pin and Socket Contacts

Power Contacts (Continued)

Type XII, Precision Formed,

Crimp, Snap-In

Material

Copper

Finish

A—Tin-lead

B—.000030 [0.00076] selective gold

over .000030 [0.00076] nickel

C—.000100 [0.00254] silver plated

contacts with lubricant added

Test Current Rating

Silver or Gold —35 amperes ‡

Tin Lead —15 amperes ‡

‡Single contact, free-air test current;

not to be construed as contact

rating current. Use only for testing.

Refer to contact current carrying

capability information, page 3.

Related Product Data

Application Tooling —Pages 29, 30

Technical Documents —Page 4

Male

Female

Male

Strip Form Contact Part Nos. Loose Piece Tooling

Wire Size Ins. Heavy Duty Contact Heavy Duty Die Set for

Range1Dia. Contact Standard*** Miniature*** Part Nos. Miniature Hand Tool 69710-1

Range Finish Applicator or 626 Pneumatic

AWG mm2Male Female Male Female Male Female Tool System

66255-1 66740-7 66255-5 1-66740-2 66261-1 66740-8

A266256-12—266256-52—266262-12—

16 1.25-1.4 .135-.160 66255-2 66740-5 66255-6 1-66740-1 66261-2 66740-6 90145-23,7

and and 3.43-4.06 B266256-22—266256-42—266262-22—567455-□*** and

14-12 2-3 66255-7 66740-1 66255-8 1-66740-9 66261-4 66740-2 90145-14,7

5C5266256-62—266256-72—266262-42—

66253-1 66741-7 66253-5 1-66741-2 66259-1 66741-8

A266254-12— — — 266260-12—

.190-.220 66253-2 66741-5 66253-6 1-66741-1 66259-2 66741-6

10 5-6 4.83-5.59 B266254-22— — — 266260-22—567021-□*** 90140-17

66253-4 66741-1 66253-8 1-66741-9 66259-4 66741-2

5C5266254-42— — — 266260-42—

1Wire strip length—.281 [7.14].

2Ground contact.

3Die insert PartNo. 90145-2 is for crimping 16 AWG [1.25-1.4 mm2] wire.

4Die insert PartNo. 90145-1 is for crimping 14-12 AWG [2-3 mm2] wire.

5Recommended for high current/vibration applications where fretting corrosion is a problem.

7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit

Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated).

Extraction Tool Part No. 91019-3

***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers.

.615

[15.62]

.637

[16.18] .185

[4.7]

.085

[2.16] .200

[5.08] Min.

.230

[5.84] Max.

.230

[5.84] Max.

.230

[5.84] Max.

.978

[24.84]Ref.

1.500

[38.1] Ref.

1.267

[32.18] Ref.

.287±.006

[7.29±0.152]

.287

[7.29]

.230

[5.84] Max.

.015

[0.38] Cutoff

(Loose Piece Only)

.027

[0.686] Ref.

.027

[0.686]

Ref.

Extraction Tool Part No. 91019-3

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Power Contacts—High Current Upgrade

(Continued)

Type XII, Screw Machined

The features of the High Current Type XII

contact have been designed to fit into

the existing AMP Multimate Connectors

such as CPC (Circular Plastic

Connector), CMC (Circular Metal

Connector), G Series, and M Series

housings. An initial T-Rise test in free

air has shown a 60 amp capability with

a 30°C T-Rise with 8 gage wires. The

contact may be crimped onto 8 AWG

wire with a Daniels Hand Tool M310 or

AMP P/N 356114-1 and Positioner

TP1068S or AMP P/N 356119-1.

Cable-to-Cable

Material

Body— Copper Alloy

Louvertac Band —Beryllium Copper

Retention Spring —Stainless Steel

Finish

Body— Silver

Louvertac Band — Gold

Standard

Type XII Pin

High Current

Type XII Pin

Part No. 193991-4

Type XII Ground Pin

Part No. 193991-3*

Standard

Type XII Socket

High Current

Type XII Socket

Part No. 193990-2

Plug

(For Sockets) Square Flange Receptacle

(For Pins)

Extraction Tool Part No. 224155-1

Current-Carrying Capacity. The graph

shows current-carrying capacity versus

temperature rise for a fully energized

3 position CPC plug P/N 206037-2 and

receptacle P/N 206036-2. These initial

representative amperage ratings were

conducted with 8 AWG wires that were

3 feet long.

■Recognized under the

Component Program of

Underwriters

Laboratories Inc.,

File No. E28476

N o t e s : 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact.

2. Additional information on CPC and CMC connectors is available in Catalog 82021.

3. Additional information on G Series connectors is available in Catalog 82046.

4. Additional information on M Series connectors is available in Catalog 82003.

5. Additional information on LGH connectors is available in Catalog 82024.

Current Rating for 30°C Temperature Rise 100% Energized

3 Circuit Connector (Wire-to-Wire)

* Not recommended for

CPC connectors.

53 A

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Coaxial Contacts

Subminiature, Crimp,

Snap-In, Size 16

Material

Outer Shell —Brass per MIL-C-50

Center Conductor—Beryllium copper

per QQ-C-533 (Pin); Brass per

QQ-B-626 (Socket)

Inner Dielectric —Polypropylene

Retention Spring —Stainless steel per

QQ-S-766

Ferrule —Copper per QQ-C-576 or

ASTM-B-152 (1-332056-0)

Finish

Outer Shell, Center Conductor —

See charts

Ferrule —Tin-lead per

MIL-T-10727

Ferrule

Part No. 225088-1—

Part No. 225088-3—

Socket

Selection Chart for Coaxial Cable

Tooling Part No.

Loose Piece Die Inserts for

Cable Size Contact Contact No. Ferrule Hand Tool 69710-1 Hand

(RG/U) Finish Pin Socket Part No. or Pneumatic Tool*Tool

Gold/Nickel

Gold/Copper1226537-2 51565-2

178, 196 Gold/Nickel 1-332057-0 69690-2 69656-2

Gold/Copper2— 51565-5

Gold/Nickel

196 Gold/Copper1226537-2 51565-2

(Double Braid) Gold/Nickel 1-225088-1 — 69656-9

Gold/Copper2— 51565-5

Gold/Nickel

Gold/Copper1226537-1 51565-1

174, 188, 316 Gold/Nickel 1-332056-0 69690-2 91911-3**

Gold/Copper2226537-4 51565-4

Gold/Nickel

174 Gold/Copper1226537-1 51565-1

(Double Braid) Gold/Nickel 1-225088-3 — 69656-7

Gold/Copper2226537-4 51565-4

Gold/Nickel

Gold/Copper1226537-1 51565-1

179, 187 Gold/Nickel 1-332056-0 69690-1 91911-4**

Gold/Copper2226537-4 51565-4

Gold/Nickel

187 Gold/Copper1226537-1 51565-1

(Double Braid) Gold/Nickel 1-225088-1 — 69656-8

Gold/Copper2226537-4 51565-4

Gold/Nickel

Gold/Copper1226537-1 51565-1

161 Gold/Nickel 1-332056-0 — 69656-5

Gold/Copper2226537-4 51565-4

*Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units

require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or

Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool

System.

**Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1.

Extraction Tool Part No. 305183

1.010

[25.65] Ref.

.650

[16.51] Ref.

.250

[6.35]

0.112±.005

[2.845±.127]

Dia.

.084

.086

[2.134]

[2.184]

Dia.

.235

[5.969] Max.

0.107+.005

–.000

[2.718+.127 ]

–.000

A±.003

±.076

Dia. Dia.

A.120

[3.05] Dia.

A.123

[3.12] Dia.

Ferrule

Part No. 1-332057-0

.111±.003

[2.82±.076] Dia.

.250±.008

[6.35±.203]

Ferrule

Part No. 1-332056-0

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Subminiature, Crimp,

Snap-In, Size 16

(Continued)

Selection Chart for Twisted Pair and Shielded Wire

1.000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076]

gold over .000100 [0.00254] copper—pin center conductor.

2.000050 [0.00127] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000050 [0.00127]

gold over .000100 [0.00254] copper—pin center conductor.

*Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units

require “C” Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or

Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool

System.

**Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1.

Note: A ferrule is required for each pin and socket.

Extraction Tool Part No. 305183

Coaxial Contacts (Continued)

Tooling Part No.

Wire Size Contact Loose Piece Ferrule Die Inserts for

AWG [mm2]Finish Contact No. Part No. Hand Tool 69710-1 Hand

Pin Socket or Pneumatic Tool*Tool

30 0.05 Gold/Nickel

(Twisted Pair, Solid) Gold/Copper1226537-3 51565-3 1-332057-0 69690-2 69656-2

28 0.08-0.09 Gold/Nickel

(Twisted Pair, Solid) Gold/Copper1226537-3 51565-3 1-332057-0 69690 91911-3**

28 0.08-0.09 Gold/Nickel(Twisted Pair, Gold/Copper1226537-3 51565-3 1-332057-0 69690-1 91911-4**

Stranded 7 Str., or or

.0050 [0.13] Dia.) 69690-2 69656-2

26 0.12-0.15

(Twisted Pair, Solid Gold/Nickel1226537-3 51565-3 1-332057-0 69690 91911-3**

or Stranded 7 Str. Gold/Copper

.0063 [0.16] Dia.)

26 0.12-0.15 Gold/Nickel

(Shielded, .075 [1.91] Gold/Copper1226537-1 51565-1

Max. O.D.) Gold/Nickel 1-332057-0 69690-3 69656-3

Gold/Copper2226537-4 51565-4

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Coaxial Contacts (Continued)

Ferrule

Socket

Ferrule

Miniature, Crimp, Snap-In,

Size 12

.231

[5.87] Ref. Dia.

.865

[21.97] Ref.

.171±.005

[4.35±0.127]Dia.

.005

[0.127]Max.

.199

[5.05] Dia.

.425

[10.80]Ref.

Material

Outer Shell —Brass per MIL-C-50

Center Conductor—Brass per

QQ-B-626

Inner Dielectric —Polymethylpentene

Retention Spring —Beryllium copper

per QQ-C-533

Ferrule —Copper per QQ-C-576

Finish

Outer Shell, Center Conductor —

See charts on next page

Retention Spring —Nickel per

QQ-N-290

Ferrule —Tin-lead per MIL-T-10727

Extraction Tool Part No. 305183-8

Retention Spring

Part No. 201142-1

Socket

.226

[5.75] Ref. Dia.

Over Sleeve

1.118

[28.4] Ref.

.040±.002

[1.02±0.05]

Dust Cap

.199

[5.05] Dia.

Selection Chart for Shielded Wire

Selection Chart for Various Manufacturers’ Cables

Tooling Part No.

Loose Piece Die Inserts for

Shielded Wire Contact Contact No. Ferrule Hand Tool 69710-1 Hand

AWG No. Finish Pin Socket Part No. or Pneumatic Tool*Tool

22 NAS-702, Class A

22 MIL-C-7078A, Type II Gold/Nickel1— 201144-3 328666 69227-2 91912-3**

Gold/Nickel1201145-4 201146-4

22 NAS-702, Class B Gold/Copper2— 201146-9 328663 69220-2 45740-2

Tooling Part No.

Loose Piece Die Inserts for

Cable Size Dielectric Cable Braid Contact Contact No. Ferrule Hand Tool 69710-1 Hand

AWG/Type [mm2]O.D. (Max.) O.D. Range Finish Pin Socket Part No. or Pneumatic Tool*Tool

Brand Rex .076 .112-.122

T209A 0.08 Single Gold/Nickel11-—1-201146-6 330587 — 69360-2

29 AWG 1.93 2.84-3.10

Brand Rex .106 .160 Gold/Nickel11-201145-2 1-201146-2

T5788A 0.12-0.15 Single 328664 69222-2 45639-2

26 AWG 2.69 4.06 Gold/Copper21-201145-0 1-201146-0

Raychem

0030D1314 .129 .122-.137

Army Ord. 0.03-0.15 Single Gold/Nickel11-—1-201146-6 330587 — 69360-2

11207177 3.28 3.10-3.48

32-26 AWG

1.000030 [0.00076] gold over .000030 [0.00076] nickel.

2.000100 [0.00254] gold over .000100 [0.00254] copper.

*Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require “C” Head Die Set Adapter

Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more

information on the 626 Pneumatic Tool System.

**Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1.

Note: A ferrule and retention spring (201142-2) are required for each pin and socket.

Selection Chart for Coaxial Cable

Selection Chart for Twisted Pair

Tooling Part No.

Loose Piece Die Inserts for

Cable Size Contact Contact No. Ferrule Hand Tool 69710-1 Hand

(RG/U) Finish Pin Socket Part No. or Pneumatic Tool*Tool

55, 55A, 55B Gold/Nickel1201145-4 201146-4

141, 142, 223 Gold/Copper2— 201146-9 330478 69315-4 69248-4

Gold/Nickel1201145-4 201146-4

58, 58A, 58B, 58C Gold/Copper2— 201146-9 328663 69220-2 45740-2

174, 179A, 187, Gold/Nickel1201143-1 201144-1

21-598 Gold/Copper2— 201144-6 328666 69227-2 91912-3**

180, 180A, 195, Gold/Nickel1201145-2 201146-2

21-597 Gold/Copper21-201145-0 1-201146-0 328664 69222-2 45639-2

178, 178A, 196 Gold/Nickel1201511-1 201512-1 328667 69373-2 69186-2

Gold/Nickel1201143-5 201144-5

188 Gold/Copper2201143-7 201144-7 328666 69227-2 91912-3**

122 Gold/Nickel1201145-1 — 328664 69222-2 45639-2

188 Double Braid Gold/Nickel1201143-5 201144-5

316 Double Braid Gold/Copper2201143-7 201144-7 3-221848-3 — 58290-1

Special .125, .100,

.066, .012DB Gold/Nickel1201143-1 201144-1 3-221848-3 — 58290-1

Max. Tooling Part No.

Ins. Dia. Contact Loose Piece Ferrule Die Inserts for

Wire Size (Two Wires Finish Contact No. Part No. Hand Tool 69710-1 Hand

AWG [mm2]Combined) Pin Socket or Pneumatic Tool*Tool

28-26 0.08-0.15 .080

(Solid) 2.03 Gold/Nickel1201511-1 201512-1 328667 69373-2 69186-2

24-22 0.2-0.4 .115 Gold/Nickel1201143-5 201144-5

(Stranded) 2.92 Gold/Copper2201143-7 201144-7 328666 69672-2 91912-3**

24-22 0.2-0.4 .160

(Solid or Stranded) 4.06 Gold/Nickel1250079-1 250080-1 329029 69222-2 45639-2

Miniature, Crimp, Snap-In,

Size 12

(Continued)

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Coaxial Contacts (Continued)

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Application Tooling

Quick-Change Applicators

These applicators can be

changed in minutes to

afford maximum flexibility

and minimum production

downtime for a wide range

of AMP automatic

machines. Crimp height for

a given wire size is simply

“dialed in.”

For complete information,

see specific AMP automatic

machine catalog.

Semiautomatic bench

machines for crimping

reeled terminals and con-

tacts, featuring a quiet and

reliable direct motor drive,

microprocessor controls for

ease of setup and opera-

tion, and guarding and

lighting designed for opera-

tor convenience. All models

are equipped with either

manual or automatic preci-

sion adjustment of crimp

height. Machine-mounted

sensors are available for

crimp quality monitoring

using conventional minia-

ture-style aplicators.

For complete information,

request Catalog 65828.

AMP-O-LECTRIC Model G Terminating Machine

AMPOMATOR CLS IV+

Lead-Making Machine

Fully-automatic machines

that measure, cut, strip and

terminate single leads.

Microprocessor-controlled,

and programmed and oper-

ated using an easy-to-fol-

low, menu-driven touch-

screen. Features include

direct-drive terminating

units with precision crimp

height adjustment, fully pro-

grammable setups, wire

runout and splice detection,

and motorized pre-feed

with wire straightener.

Crimp quality monitoring is

also available.

For more information,

request Catalog 124324.

AMP-O-MATIC Stripper-

Crimper Machine

Semiautomatic bench

crimping machines that also

strip the wire, and are there-

fore used for terminating

jacketed cable. Feature

manual precision adjust-

ment of crimp height, keyed

strip blades for faster, more

accurate setups, and an

efficient scrap removal sys-

tem. All adjustments can be

made from the front of the

machines without special

tools. Available with crimp

quality monitoring.

For complete information,

request Catalog 65004.

Entry Level Terminator (ELT)

Semiautomatic bench termi-

nator for side- and end-feed

reeled terminals and con-

tacts. The ELT uses a DC

motor with gear box drive.

The result is a small-foot-

print design that is fast and

quiet. Cycle time is less

than 0.400 seconds with an

operation sound level of

76 dBA. It has a crimp

force capacity of 3,000

pounds. Optional equip-

ment is also available to

meet specific application

requirements.

For complete information,

request Catalog 1308382.

Crimp Quality Monitor (CQM)

This unique system pro-

vides 100% on-the-fly crimp

inspection. It measures the

crimp height of each termi-

nation, and evaluates the

quality of each crimp. If a

crimp is questionable, the

monitor alerts the operator

with both visual and audible

alarms. It also provides

ports for printing and net-

working. When used with

AMP-O-LECTRIC Model “G”

Termination Machines, the

monitor is mounted to the

machine. When used with

AMPOMATOR CLS IV Lead-

Making Machines, it is inte-

grated into the machine’s

operating system.

For complete information,

request Catalog 82275.

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

Dimensions are in inches and Dimensions are shown for Technical Support

millimeters unless otherwise reference purposes only. USA: 1-800-522-6752 Central America: 52-55-5-729-0425

specified. Values in brackets Specifications subject to change. Canada: 1-905-475-6222 South America: 55-11-3611-1514

are metric equivalents. Mexico: 01-800-733-8926 www.tycoelectronics.com

Part No. Page Part No. Page Part No. Page Part No. Page

PRO-CRIMPER II Hand Tool Part No. 58495-1

Commercial grade hand tool for crimping various products. Features ratchet control to

provide complete crimp cycle. Accepts both pinned- and shouldered-style die sets.

Locators are provided with pinned-style die sets for proper contact and wire positioning,

and to help minimize contact rotation and bending during crimping. Approximate weight

1.3 lb [0.60 kg].

For complete information, request Catalog 82276.

C E R T I - C R I M P Hand Tools

These premium tools are ideal for small production, prototype and experimental applica-

tions. They are used for terminating pin and socket contacts to wire and feature the

CERTI-CRIMP ratchet device to provide for properly formed crimps.

Straight Action Hand Tool

For Type III+ contacts, see

page 9.

“C” Head Straight Action

Hand Tool, Part No. 69710-1

For subminiature coaxial

contacts, see pages 25 & 26.

626 Pneumatic Tool,

Part No. 189721-2 (Power Unit ONLY)

For various contacts,

see pages 9, 13-14, 17, 20,

23 & 25-28.

Tooling Numerical Index

Application Tooling (Continued)

45098 13

45639 28

45740 28

58290 28

58448 14

58495 9,10,30

58541 13

69186 28

69222 28

69227 28

69248 28

69315 28

69360 28

69373 28

69656 25,26

69672 28

69690 25,26

69710 20,23,25,26,28,30

69875 13

90121 17

90122 17

90136 13

90140 23

90145 23

90225 9

90230 13

90231 13

90249 13

90250 13

90716 9

91002 9

91019 23

91067 19

91285 14

91503 14

91505 9,10

91513 15

91515 9,10

91519 9

91521 9

91523 9,10

91525 14

91538 13

91539 13

91542 9

91548 15

91549 14

91911 25,26

91912 28

126195 19

189721 9,10,13,14,17,20,

23,25,26,28,30

189928 9,10,13,14,17,23,

25,26,28

200893 9,12,13

305183 9,11,12,13,17,18,

22,25,26,27

318161 13,17,20,23,25,26,28

318813 20,22

354500 20

354940 25,26,28

356114 22,24

356119 24

356304 9,10,13,14,17,20,

23,25,26,28

356336 22

356611 20

356612 20

466321 9

466323 9,10

466324 9

466325 9

466326 9

466383 9

466422 14

466423 14

466585 9

466598 9

466741 10

466758 14

466900 14

466901 14

466906 9

466907 9,10

466908 9

466923 9

466942 9

466958 9

466963 14

466968 14

466979 9

567021 23

567036 14

567363 9

567364 9

567455 23

567801 14

567804 14

567849 14

567867 9

567947 9

601967 13,18

608651 21

608668 21

680114 10

680195 20

680197 20

680602 9

725840 10

1016002 14

1016015 14

SP867 21

Precision Pin and Socket Contacts Catalog 65910

Revised 1-03

50079 28

50080 28

51565 25,26

66098 9

66099 9

66100 9

66101 9

66102 9

66103 9

66104 9

66105 9

66106 9

66107 9

66108 9

66109 9

66180 11

66181 11

66182 11

66183 11

66253 23

66254 23

66255 23

66256 23

66259 23

66260 23

66261 23

66262 23

66331 9

66332 9

66358 9

66359 9

66360 9

66361 9

66393 9

66394 9

66399 9

66400 9

66405 9

66406 9

66424 9

66425 9

66428 9

66429 9

66459 12

66460 12

66461 12

66468 12

66470 12

66471 12

66473 12

66504 14

66505 14

66506 14

66507 14

66563 9

66564 9

66565 9

66566 9

66569 16

66570 16

66597 9

66598 9

66601 9

66602 9

66682 14

66683 14

66740 23

66741 23

164159 10

164160 10

164161 10

164162 10

164163 10

164164 10

193457 22

193458 22

193534 22

193535 22

193642 22

193643 22

193814 22

193844 18

193846 18

193990 24

193991 24

194081 19

194083 19

194264 18

200333 13

200336 13

201142 27,28

201143 28

201144 28

201145 28

201146 28

201328 13

201330 13

201332 13

201334 13

201511 28

201512 28

201568 13

201570 13

201578 13

201580 13

201611 13

201613 13

202236 11

202237 11

202410 13

202411 13

202417 17

202418 17

202421 17

202422 17

202507 13

202508 13

202725 13

202726 13

204219 13

205201 15

205202 15

205310 15

205311 15

206036 24

206037 24

206060 18

207152 18

207153 18

212008 21

212014 21

212618 13

213426 22

213427 22

213499 22

213500 20,22

213552 21

213567 21

213662 21

213737 21

213740 21

213750 21

213841 20

213843 20

213845 20

213847 20

213886 20

221848 28

224155 24

225088 25

226537 25,26

328663 28

328664 28

328666 28

328667 28

329029 28

330478 28

330587 28

332056 25

332057 25,26

745229 15

745230 15

745253 14

745254 14

788085 9

788088 9

796764 18

796964 18

796966 18

Note: This numerical index lists all cataloged

parts by base no. only. Complete part nos.

(with prefixes and/or suffixes) are shown on

the page(s) indicated.

Part Number Index

Part No. Page Part No. Page Part No. Page

65910–1M–SK–DSP–1-03 Tyco Electronics Corporation

Printed in the U.S.A. www.tycoelectronics.com

PRECISION PIN AND SOCKET CONTACTS

TYCO ELECTRONICS CORPORATION