Precision Pin and Socket Contacts Catalog 65910 Revised 1-03 Catalog 65910 Precision Pin and Socket Contacts Revised 1-03 Introduction As the world's leading manufacturer of electrical/electronic connecting devices, Tyco Electronics produces a wide assortment of connector contacts. Included in this catalog is an array of the most popular pin and socket type contacts for signal and power, for coaxial cable, and posted versions for backpanel wiring applications. Also included is information on available application tooling to meet your production requirement. The contacts present in this catalog were specifically designed for AMP M Series, CPC (Circular Plastic Connectors), Circular Metal-Shell, Metrimate (True Metric Dimensions), and "G" Series connectors. How to choose the correct connector/contact combination. Choosing the correct connector/contact combination is essential to the proper function of any AMP connector. A customer must first evaluate each individual application with regards to wire size(s), number of circuits, available space, and fastening method. The customer must then consider the following factors to make the right selection of connector/contact/ hardware: a. Connector Type. This decision is based on the selected contact types, coupling method, circuit density requirements and, if posted connectors are desired, in-plant production capabilities of wiring connectors using hand tools or semiautomatic tooling. b. Contact Type. This decision is based on wire size(s) and the reliability and cost requirements of an application, as well as the customer's in-plant production capabilities. c. Hardware Selection. This decision is based on the connector type, and the application requirements for fastening, protection, shielding, guiding, strain relief and keying. Table of Contents For specific information on these connectors and associated hardware, refer to the following catalogs: Power Contacts Type I, Size 12 (Screw Machined, Crimp, Snap-In) . . . . . 17 High Current Type II and Type III+ (Screw Machined, Crimp, Snap-In) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 High Current Size 20 (Screw Machined, Posted) . . . . . . . 19 High Current .125 POWERBAND (Precision Formed, Crimp, Snap-In) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Standard Size 8 (Screw Machined, Crimp, Snap-In) . . . . 21 High Current Size 8 (Screw Machined, Crimp, Snap-In) . 22 Type XII (Precision Formed, Crimp, Snap-In) . . . . . . . . . . 23 High Current Type XII (Screw Machined, Crimp, Snap-In). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 1. Catalog 82003--AMP M Series Pin and Socket Connectors 2. Catalog 82021--AMP CPC (Circular Plastic) and Metal-Shell CPC Pin and Socket Connectors 3. Catalog 82045--AMP Metrimate Pin and Socket Connectors 4. Catalog 82046-- "G" Series Modular Connectors Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Current Carrying Capabilities . . . . . . . . . . . . . . . . . . . . . 3, 4 Contact Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Technical Document Selection Chart . . . . . . . . . . . . . . . . . 4 Contact Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 Signal Contacts Type III+ (Precision Formed, Crimp, Snap-In) . . . . . . . 9, 10 Type III+ (Precision Formed, Solder and Solder Tab Type). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 11 Type III+ (Precision Formed, Posted Type) . . . . . . . . . . . 12 Type II (Screw Machined, Crimp, Snap-In). . . . . . . . . . . . 13 Size 20 DF (Precision Formed, Crimp, Snap-In) . . . . . 14, 15 Size 20 DF (Precision Formed, Solder Cup, Snap-In). . . . 16 Coaxial Contacts Subminiature Coaxial, Size 16 (Screw Machined, Crimp, Snap-In) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 26 Miniature Coaxial, Size 12 (Screw Machined, Crimp, Snap-In). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27, 28 Application Tooling and Numerical Index . . . . . . . . . . 29, 30 Numerical Index (Product) . . . . . . . . . . . . . . . . . . . . . . . . 31 Need more information? Call Technical Support: 1-800-522-6752. The Center is staffed with specialists well versed in all AMP products and application tooling. The Center can provide you with: Technical Support Catalogs Technical Documents Product Samples AMP FAX Service-- Product Information Faxed Immediately Authorized Distributor Locations Produced under a Quality Management System certified to ISO 9001 A copy of the certificate is available upon request. (c) 1994, 2000 and 2003 by Tyco Electronics Corporation. All Rights Reserved. AMP, AMP FAX, AMPLIMITE, AMP-TAPETRONIC, AMP-O-LECTRIC, AMP-O-MATIC, AMPOMATOR, CERTI-CRIMP, LGH, POWERBAND, PRO-CRIMPER, TERMI-POINT and TYCO are trademarks. Front Cover: CPC Connectors, Metrimate Connectors, M Series Connectors, 20 DF Contacts, Type II Contacts, Type III+ Contacts, Subminiature Coaxial Contacts, Miniature Coaxial Contacts, Type I Contacts, Type XII Contacts, Size 8 Contacts 2 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Revised 1-03 Current Carrying Capabilities CONTACT CURRENT GUIDE Maximum Current (Amperes) for Largest Wire Size Current Carrying Capabilities The total current capacity of each contact in a given connector is dependent upon the heat rise resulting from the combination of electrical loads of the contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. Caution must be taken to ensure that this combination of conditions does not cause the internal temperature of the connector to exceed the maximum operating temperature of the housing material. Several variables which must be considered when determining this maximum current capability for your application are: Wire Size --Larger wire will carry more current since it has less internal resistance to current flow and generates less heat. The wire also conducts heat away from the connector. Connector Size --In general, with more circuits in a connector, less current per contact can be carried. Current Load Distribution -- Spreading those lines with greater current loads throughout the connector, particularly around the outer perimeter, will enhance heat dissipation. Ambient Temperature --With higher ambient temperatures, less current can be carried. Current Rating Verification Can a contact rated at 10 amperes carry 10 amperes? 75 60 Size 8 Upgrade 60 56 .125 POWERBAND 50 45 45 Size 8 35 Type XII Type I, Type II/III+ Upgrade Type III+, Type II, Type III+ Posted 30 23 13 15 11.85 Size 20 Upgrade 7.5 20 DF 0 Practical current-carrying capacity is not an absolute, but an application-dependent condition. New Method Simplifies Ratings To help the designer set the appropriate current level, Tyco Electronics has developed a method of specifying currentcarrying capacity. This method takes into account the various application factors that influence current rating. The method can be summarized as follows: Maybe yes, but probably not. The reason lies in the test conditions used to rate the contact. If these conditions do not adequately reflect the application conditions, the actual allowable current levels may be lower than specified levels. For example, many manufacturers, including Tyco, test a single contact in air. This gives an accurate measure of the basic current-carrying capacity of the contact. Use the contact alone in air and it can certainly carry 10 amperes. Use it in a multi-position connector surrounded by other currentcarrying contacts or in high ambient temperatures, and the contact should carry less current. Similarly, as the contact ages and stress relaxation, environmental cycling, and other degradation factors take their toll, the contact's current-carrying capacity decreases. A prudent design must set current levels for such end-of-design-life (EODL) conditions. Type XII Upgrade The contact is aged to EODL conditions by durability cycling, thermal cycling, and environmental exposure. The contact's resistance stability is verified. The current necessary to produce the specified temperature rise is measured. This T-rise is usually 30C. A rating factor is determined to allow derating of multiple contacts in the same housing and for different conductor sizes. Temperature One other factor influencing current levels is the maximum operating temperature, for example, 105C. If the application has a high ambient temperature (over 75C) the contact's T-rise is limited by the maximum operating temperature. For example, an application temperature of 90C limits the contact T-rise to 15C. Since current produces heat (the I2R law), the current must be lowered to limit the T-rise. A contact's T-rise depends not only on its I2R Joule heating, but also on its ability to dissipate the heat. Consider a contact in a multi-contact housing. Joule heating in multiple contacts will raise the local ambient temperature. Since the contact will not be able to dissipate its own heat as well by convection, the maximum T-rise will be realized at a lower current level. Consequently, the allowable current level must be lower to maintain an acceptable T-rise. For a given connector, the current level will be set by the loading density. A connector containing 50% current-carrying contacts will permit higher currents (per contact) than a connector will at 75% loading. The loading percentage assumes an even distribution of contacts within the housing. If all 10 contacts are grouped together in one section of a 20-position connector, the loading density may approach 100%. The Importance of EODL As stated, T-rise in a contact depends on both resistance and current. As it ages, a contact's resistance will increase. The contact designer will specify a maximum resistance for the contact, this level is the end-ofdesign-life resistance. Before the contact is tested for current, Tyco subjects it to a sequence of tests that exercises the major failure mechanisms and thereby simulates EODL conditions. Conditioning includes mating cycling, industrial mixed-flowing gases, humidity and temperature cycling, and vibration to sequentially introduce wear, corrosion, stress relaxation, and mechanical disturbance. Presentation The presentation of currentcarrying capacity in AMP product specifications includes two parts: First, a base curve showing current levels versus T-rise for a single circuit and the largest wire size. This represents the maximum current capacity of the contact. The curve is usually flat up to 75C ambient and then drops off. Up to 75C, the 30C T-rise limits the amount of current, and above 75C the current must be reduced to keep the combination of ambient temperature and T-rise from exceeding the maximum operating temperature of 105C. Figure 1 Graph shows the relationship between base current, ambient temperature, and contact T-rise. 3 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Revised 1-03 Current Carrying Capabilities Next are rating factors, a table of multipliers to account for connector loading and for smaller wire sizes. The designer first determines the base current for the ambient conditions of the application; then multiplies this base current by the rating factors to find the current level for the application's loading factor and wire size. Practical Values The current-rating method gives designers practical values applicable to their applications. While the specified current levels for a contact may be lower than for other testing methods, they are more realistic and simplify the system design process. "Spec-manship" is replaced by a realistic assessment of the current-carrying capacity of a contact under varying conditions of temperature, connector loading, and wire size. Connector/Contact Acceptability As previously stated, choosing the correct connector/contact combination is fundamental to the successful function of all connectors. The Selection Chart shown below, is designed to simplify your choice of connectors and their acceptable contacts. Once you have selected the wire size, current-carrying capacity need, number of positions required, and the type of contacts needed in your choice of connector, refer to this matrix for a quick look at exactly what is acceptable in a given connector type. (Continued) An Example: To demonstrate the method of specifying current, consider the following application conditions; an ambient temperature of 65C, a 50% loading of contacts in the housing, and 20 AWG [0.6mm2] wire. From Figure 1, the base current rating is 14 ampere with 18 AWG [0.8mm2] wire. Figure 2, the rating factor for 50% loading and 20 AWG [0.6mm2] wire is 0.68. The specific rating for this application is the product of the base rating and the rating factor: 14 x 0.68 = 9.5 ampere Each of the contacts can carry 9.5 ampere. However, if the ambient temperature is 80C the allowable T-rise becomes 25C. The base current must be lowered to 12.8 ampere so that the 105C maximum operating temperature is not exceeded. The current rating then becomes: 12.8 x 0.68 = 8.7 ampere. Technical Documents Technical Documents consist of Product Specifications and Application Specifications. Product Specifications define the performance characteristics of the product; i.e., Current Rating, Temperature Rating, etc. They are intended for the Design or Component Engineer. Application Specifications describe how the product is to be applied; i.e., Crimping, Assembling, etc. They are intended for Manufacturing and Operation/ Set Up Personnel. Where Application Specifications are not available, an Instruction Sheet is provided. Additional Instruction Sheets on the product may be available. Please contact Technical Support: 1-800-522-6752. Figure 2 Rating factors allow the base current to be adjusted for various connector loading and wire sizes. Technical Document Selection Chart Contact Type Product Specifications 20 DF 108-40005 Type I Type II Type III+ Type VI Type XII M Series Posted .125 POWERBAND Size 8 Size 8 Upgrade Mini Coax Sub-Mini Coax 108-10108 108-10039 108-10042 108-10038 108-10037 108-10042 -- 108-01317 108-14497 108-12021 108-12008 108-12011 Application Specifications 114-10000 114-40030 114-10037 114-10026 114-10004 114-10007 114-10005 -- 114-10043 114-10014 -- -- Instruction Sheet -- 408-2024-3 -- -- -- -- -- -- 408-09155 -- -- -- 408-1770 Contact Selection Chart Connector Type 20 DF & Size 20 Upgrade Type I Metrimate Metrimate Drawer Metrimate Drawer Posted Type III+ Type III+ & Type II/III+ Upgrade Type II Type XII & Type XII Upgrade .125 POWERBAND Size 8 &Size 8 Upgrade Mini-Coax Sub-Mini Coax (.125 POWERBAND) CPCSeries 1 CPC Series 2 CPC Series 3 CPC Series 4 CPCSeries 5 CPCSeries 6 M Series M Series Special "G" Series 4 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Revised 1-03 Signal Contacts Type III+, Crimp, Snap-In, Size 16 Precision formed pin and socket contacts in Size 16. They are used in M Series, Special M Series, "G" Series, Metrimate, Metrimate Drawer, and CPC Series 1 and 4 connectors. Contacts feature a high normal force which provides a low resistance in significant applications such as dry circuit signal conditions. Mating entry is closedended to prevent damage from stubbing due to misalignment. Stainless steel spring provides superior normal force and retention in the housing. Tyco Electronics proprietary gold plating process is designed so that specified plating thicknesses are controlled on the inside of the socket, which is the critical contact mating area. The contacts are formed from brass. Single contact rating is 13 amperes at 30C T-Rise. See page 9 for product details. Type III+, Solder Type, Size 16 As with the crimp snap-in Type III+, these precision formed solder-type contacts are also used in M Series, Special M Series, Metrimate, Metrimate Drawer, and CPC Series 1 and 4 connectors. Contacts feature a high normal force which provides a low resistance in significant applications, such as dry circuit conditions. A preformed wire barrel accepts both stranded and solid wire, while the preformed insulation barrel provides strain relief for various wire insulation thicknesses. Mating entry is closed-ended to prevent damage from stubbing due to misalignment. A stainless steel spring provides superior normal force and retention in the housing. Tyco Electronics proprietary gold plating process is designed so that specified plating thicknesses are controlled on the inside of the socket, which is the critical contact area. Single contact current rating is 13 amperes at 30C Temperature Rise. See page 10 for product details. Type III+, Solder Tab, Size 16 A companion contact style to the crimp snap-in and soldertype, the Type III+ Solder Tab is compatible with the same AMP connector families, and features high normal forces to provide a low resistance in significant applications. A precrimped solder tab with slot accepts various sizes of solid and stranded wire. Mating entry is closed-ended to prevent stubbing due to misalignment. A stainless steel spring provides superior normal force and retention in the housing. Tyco Electronics proprietary gold plating process is designed so that specified plating thicknesses are controlled on the inside of the socket, which is the critical contact area. Single contact current rating is 13 amperes at 30C Temperature Rise. See page 11 for product details. 5 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Signal Contacts Revised 1-03 (Continued) Type III+, Posted Version, Size 16 The last member of the Type III+ family of contacts, the posted version is compatible with M Series, Special M Series, Metrimate, Metrimate Drawer, and CPC Series 1 connectors. Precision formed, they are pre-crimped to various post configurations including those that accept TERMI-POINT Clip or wire-wrap type terminations. Contacts feature high normal force which provides a low resistance in significant applications. Mating entry is closed-ended to prevent damage from stubbing due to misalignment. A stainless steel spring provides superior normal force and retention in the housing. Tyco Electronics proprietary gold plating process is designed so that specified plating thicknesses are controlled on the inside of the socket, which is the critical contact mating area. Contacts are formed from brass. Single contact current rating is 13 amperes at 30C Temperature Rise. See page 12 for product details. Type II, Crimp, Snap-In, Size 16 Precision screw-machined pin and socket contacts, they are used in M Series, Special M Series, "G" Series, Metrimate, Metrimate Drawer, and CPC Series 1 and 4 connectors. Contacts feature high normal force which provides a low resistance in significant applications such as dry circuit signal conditions. Mating entry is closed-ended to prevent damage from stubbing due to misalignment. A stainless steel spring provides superior normal force and retention in the housing. The contact bodies are machined from solid brass. Single contact current rating is 13 amperes at 30C Temperature Rise. See page 13 for product details. Size 20 DF, Crimp, Snap-In Precision formed lance-less pin and socket, crimp, snap-in contacts in Size 20. These contacts are used in CPC Series 2 and AMPLIMITE Subminiature D connectors (see catalog 82068 for AMPLIMITE connectors). Contacts feature a low mating force to facilitate high pin counts in the connector housings. Tulip entry design on socket and generous lead-in on pin prevents contact stubbing. Pin contacts are formed from brass, whereas socket contacts are formed from phosphor bronze providing excellent spring properties. Contacts are available with or without insulation support. Single contact current rating is 7.5 amperes at 30C Temperature Rise. See pages 14 & 15 for product details. Size 20 DF, Solder Cup, Snap-In Precision formed lance-less pin and socket, solder contacts in Size 20. These contacts are used in CPC Series 2 and AMPLIMITE Subminiature D Connectors (see catalog 82068 for AMPLIMITE connectors). Contacts feature a low mating force to facilitate high pin counts in the connector housings. Tulip entry design on socket and generous lead-in on pin prevents contact stubbing. Pin contacts are formed from brass, whereas sockets are formed from phosphor bronze providing excellent spring properties. Contacts may be soldered to solid or stranded wire up to 18 AWG [0.8 mm2] maximum. Single contact current rating is 7.5 amperes at 30C Temperature Rise. See page 16 for product details. 6 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Revised 1-03 Power Contacts Type I, Crimp, Snap-In, Size 12 Precision screw-machined pin and socket, Size 12 contacts, they are used in Special M Series and "G" Series connectors, and are inserted into the same cavities as Miniature Coaxial contacts. These contacts feature a high normal force which provides a low resistance in significant applications. Mating entry is closed-ended to prevent damage from stubbing due to misalignment. Beryllium copper springs are used to provide contact normal force and are assisted by a stainless steel hood which provides anti-overstress assurance. Single contact current rating is 23 amperes at 30C Temperature Rise. See page 17 for product details. .125 POWERBAND, Crimp, Snap-In Specifically designed for AMP CPC Connectors (Series 5 and 6) and Metrimate .125 POWERBAND Drawer Connectors, the new .125 POWERBAND contact offers the performance of a MIL-Spec screw machine contact with the economy of a stamped and formed, strip-feed contact. Contacts are formed from copper with beryllium copper springs. Single contact current rating is 50 amperes at 30C Temperature Rise. See page 20 for product details. Size 8, 4/8 Indent Crimp Precision screw-machined pin and socket, Size 8 contacts, they are used in Metrimate Drawer Connectors, and other AMP product lines, which require high current carrying capability in a small size. Pins are made from a solid high conductivity copper alloy, and the sockets are machined from solid beryllium copper, a material which exhibits excellent spring properties. Industry standard 4/8 indent crimp offers higher reliability and ease of termination. Single contact current rating is 45 amperes at 30C Temperature Rise. See page 21 for product details. Type XII, Crimp-Type Precision formed male and female contacts used in CPC Series 3 and 4, Special M Series and "G" Series connectors, these contacts offer a low cost power option which provides additional applied cost savings when terminated with semiautomatic application equipment. The contact body is made from 100% copper, which provides for excellent conductivity. Spring characteristics are derived from a captive stainless steel spring which assists the dual cantilever spring members of the female contact. Single contact current rating is 35 amperes at 30C Temperature Rise. See page 23 for product details. High Current Upgrades Precision screw-machined pin and socket contacts have increased current capability. All upgraded contacts use the high amperage Louvertac contact band. The design of this contact allows for increased current in the same form factor. For example, Type II/Type III+ upgraded contacts increase the current from 13 amperes free air to 23 amperes free air at a 30C Temperature Rise. See pages 18, 19, 22, and 24 for further details. 7 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Revised 1-03 Coaxial Contacts Subminiature, Crimp, Snap-In, Size 16 Precision screw-machined pin and socket, Size 16 contacts, they are used in M Series, Special M Series, and CPC Series 1 and 4. They provide cost effective solutions in applications where mixtures of signal, power, and coaxial cable terminations are desired. The contact outer shell is made from brass, while the center pin conductor is beryllium copper, and the socket is brass. Both the pin and socket center conductor are gold plated for maximum corrosion resistance and minimum contact resistance. The retention spring is stainless steel, while the ferrule is tin-lead plated copper. Contact design offers application of coaxial cable, shielded conductors, and twisted pair wire with a voltage rating of up to 200 VRMS, and a current rating of 1.0 ampere at 30C Temperature Rise. See pages 25 & 26 for product details. Miniature, Crimp, Snap-In, Size 12 Precision screw-machined, Size 12 pin and socket contacts, they are used in Special M Series and "G" Series connectors. They provide cost effective solutions in applications where a mixture of signal, power, and coaxial cable terminations is desirable. Contact body and center wire conductor are made from brass, and are gold plated for maximum corrosion resistance and minimum contact resistance. The retention spring is beryllium copper, and the ferrule is tinlead plated copper. Contact design offers application of coaxial cable, shielded conductors, and twisted pair wire with a voltage rating of up to 325 VRMS, and a current rating of 7.5 amperes at 30C Temperature Rise. See pages 27 & 28 for product details. 8 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Revised 1-03 Signal Contacts Type III+, Crimp, Snap-In [.0625 +.0010 -.0020 Dia. [1.588+0.025 -0.051] Pin Body Spring, Stainless Steel Spring, Stainless Steel .390 Min. [9.91] Pin Ferrule, Brass, Nickel Flash .113 Max. [2.87] Dia. Pin Socket .530.010 [13.460.25] Material Related Product Data Contact Body--Brass or phosphor bronze Retention Spring --Stainless steel Application Tooling --Pages 29, 30 Technical Documents 114-10004 Application Specification 108-10042 Product Specification Finish Socket See chart. Contact Size 16--Pin Diameter .062 [1.57] (Test Current, 13 Ampere) Wire Size Range AWG mm2 30-28 30-26 0.05-0.09 0.05-0.15 Ins. Dia. Range .015-.030 0.38-0.76 .040-.0601 1.02-1.52 .014-.0301 0.36-0.76 26-24 0.12-0.2 .035-.0551 0.89-1.40 .040-.0801 1.02-2.03 24-20 0.2-0.6 .060-.120 5 1.52-3.05 .080-.1001 2.03-2.54 Strip Form Contact No. Pin Socket Contact Finish Gold/Nickel2 788085-3 788088-2 -- -- Sel. Gold/Nickel3 Bright Tin-Lead Gold/Nickel2 Sel. Gold/Nickel3 Gold/Nickel2 Sel. Gold/Nickel3 Bright Tin-Lead Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 788085-1 66425-6 66425-7 66425-8 66393-7 66393-8 66106-6 66106-7 66106-8 -- 788085-4 -- 66429-3 66429-4 -- 66406-4 66107-2 66107-3 66107-4 -- Bright Tin-Lead 66102-7 Gold/Nickel2 66102-8 66102-9 2-66102-2 -- 66564-6 66564-8 66564-1 66332-5 66332-7 66332-8 -- 66098-2S 66098-7 66098-8 66098-9 66098-6 788088-1 66424-6 66424-7 66424-8 66394-7 66394-8 66108-6 66108-7 66108-8 66108-1 66104-7 2-66104-5 66104-8 66104-9 2-66104-3 66104-1 66563-6 66563-8 -- 66331-5 66331-7 66331-8 66331-2 66103-3 66103-4 1-66103-2 -- 66566-2 66566-4 66566-1 66400-1 66400-3 66400-4 -- 788088-3 -- 66428-3 66428-4 -- 66405-4 66109-2 66109-3 66109-4 66109-1 66105-2 -- 66105-3 66105-4 1-66105-3 66105-1 66565-2 66565-4 -- 66399-1 66399-3 66399-4 66399-2 66100-7 66099-2 66101-2 66100-8 66100-9 -- 66358-6 1-66358-2 1-66358-4 66358-9 1-66358-0 1-66358-3 66358-1 66598-1 66598-7 66598-2 66099-3 66099-4 66099-1 66101-3 66101-4 -- 66361-2 66361-7 66360-2 66360-7 66361-3 66361-4 66361-8 -- 66360-3 66360-4 66360-8 66360-1 66602-1 66601-1 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin-Lead Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin-Lead Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin-Lead 18-16 0.8-1.4 .080-.1001 2.03-2.54 Gold/Nickel2 Sel. Gold/Nickel3 Sel. Gold/Nickel4 Bright Tin-Lead .080-.1001 2.03-2.54 18-14 Gold/Nickel2 Sel. Gold/Nickel3 0.8-2.0 Sel. Gold/Nickel4 .110-.150 5 2.79-3.81 1Overall Loose Piece Contact No. Pin Socket Bright Tin-Lead Sel. insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2.000015 [0.00038] gold in the mating area over .000050 [0.00127] min. nickel. 3.000030 [0.00076] gold in the mating area, with gold flash on remainder, over .000050 [0.00127] min. nickel. 4.000030 [0.00076] gold in the mating area, with gold gradient on remainder, over .000050 [0.00127] min. nickel. 5Contacts can only be used in Metrimate and CPC Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. Gold/Nickel3 66359-6 1-66359-1 66359-9 1-66359-0 1-66359-2 -- 66597-1 66597-2 6To 66103-2 66602-2 use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call Technical Support at 800-522-6752), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit PartNo. 189721-1 (hand actuated) or 189722-1 (foot actuated). SStandard reeling of strip form contacts. *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. 66601-2 Tooling Part No. Loose Piece Strip Form Hand Tool Applicators 567867-1*** 90716-1 or 567947-1*** or 680602-*** 91515-16 466598-*** 90225-26 466585-3*** 91515-16 or 58495-1* 466321-*** or 466908-2*** 91515-16 or 58495-1* 466323-*** or 466907-2*** 91542-16 466383-4*** or 466979-1*** or 567363-*** 91523-16 or 90225-26 466324-*** or 466942-1*** 91505-16 or 91523-16 or 58495-1* 466325-*** or 466906-1*** 91519-16 466326-*** or 466923-2*** 91521-16 466958-1*** or 567364-*** Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 3. Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78] or less), No. 200893-2 (for insulation diameters .090 [2.29] max.). Extraction Tool Part No. 305183. (Instruction Sheet 408-1216) ***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers. 9 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Signal Contacts Type III+, Crimp, Snap-In Revised 1-03 (Continued) Grounding Pin (make first - break last) Contact Size --16 Pin Diameter --.062 [1.57] Material and Finish Related Product Data Contact Body--Copper alloy, plated tin or gold Spring--Stainless steel Application Tooling --Pages 29, 30 Technical Documents --Page 4 [mm2] AWG Ins. Dia. Range1 Contact Finish Strip Form Loose Piece 0.12-0.2 26-24 .035-.055 0.89-1.4 Tin-Lead Sel. Gold/Nickel2 164159-3 164159-4 164162-1 164162-2 0.2-0.6 24-20 .045-.070 1.14-1.78 Bright Tin-Lead 18-16 .078-.098 1.98-2.49 Wire Size Range 0.8-1.4 164160-3 164163-1 Gold/Nickel2 164160-4 164163-2 Tin-Lead 164161-3 164164-1 Sel. Gold/Nickel2 164161-4 164164-2 Sel. Strip Form Applicator Part No. Loose Piece Hand Tool Part No. -- 91515-13 or 58495-1* 466323-*** or 466907-2*** 466741-*** or 680114-3*** 91515-13 or 91505-13 or 58495-1* 91523-13 or 91505-13 or 58495-1* Grounding Pin Part No. 1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area. 3To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call Technical Support at 800-522-6752), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit PartNo. 189721-1 (hand actuated) or 189722-1 (foot actuated). *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. ***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers. Extraction Tool Part No. 725840-1 2Gold Type III+, Solder Versions Spring, Stainless Steel Solder-Type (with Preformed Wire Barrel/Insulation Support) 3.90 Min. [9.91] 1.085 Max. [27.56] .0625+.0010 -.0020 Dia. 1.588+.0254 [.0625 -.0508 ] [1.588 ] Pin Body, Brass Pin Localized Plate Area .200 [5.08] Min. Pin .825 Max. [20.96] Socket Material Contact Body and Tab --Brass Retention Spring --Stainless steel Finish See chart on Page 11. .530.010 [13.460.25] Socket 10 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Signal Contacts Revised 1-03 (Continued) Type III+, Solder Versions (Continued) Spring, Stainless Steel Solder Tab .390 Min. [9.91] Pin .0625+.0010 -.0020 .794.010 [20.170.25] .0625+.0254 [1.588 -.0508 ] [1.588 ] Pin Body, Brass .020 [0.51] .200 [5.08] Min. Localized Plate Area 1.112 Max. [28.24] .365 Max. [9.27] Pin Socket Spring Stainless Steel Ferrule, Brass, Nickel Flash .058 [1.47] .120 [3.05] .105 [2.67] Body Brass Solder Post Brass .865 [21.97] .365 Max. [9.27] Material Contact Body and Tab --Brass Retention Spring --Stainless steel .530.010 [13.460.25] Finish See chart. Socket Contact Size 16--Pin Diameter .062 [1.57] (Test Current, 13 Ampere) Wire Size Range [mm2] 0.12-0.6 0.8-1.4 AWG 26-20 18-16 Solder Tab Contact Finish Gold/Nickel1 Gold/Nickel1 Duplex2 Bright Tin-Lead3 Loose Piece Contact No. Pin 266182-1 266180-1 202236-1 202236-2 Socket 266183-1 266181-1 202237-1 202237-2 1.000030 [0.00076] gold in mating area over .000050 [0.00127] nickel. plated .000030 [0.00076] gold in mating area over .000050 [0.00127] nickel on contact body; bright tin-lead on solder tab. 3Bright tin-lead on entire contact. Note: These contacts can be used in Multimate contact cavities of all connector housings. Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 3. Extraction Tool Part No. 305183 (Instruction Sheet 408-1216) 2Duplex 11 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Signal Contacts Revised 1-03 (Continued) Type III+, Posted (Replacement Contacts, See Note Below) .062 [1.58] Dia. Ref. .100 [2.54] Pin Point of Gold Plating Thk. Measurement .025 [0.64] Pin Spring Stainless Steel Socket .025.001 [0.640.03] Post Brass Body Brass Material Contact Body and Post --Brass Retention Spring --Stainless steel .525 [13.34] Finish See chart. Socket Contact Size 16--Pin Diameter .062 [1.57] (Test Current, 13 Ampere) Termination Method Post Configuration TERMI-POINT Clip 3 Termination High Post Pin Socket 66460-9 66461-9 66460-6 66461-6 66460-3 66461-3 66471-9 66473-9 66471-3 66473-3 Loose Piece Contact No. 2 Termination High Post Pin Socket 66460-8 66461-8 -- 66461-5 66460-2 66461-2 -- -- -- -- 1 Termination High Post Pin Socket 66460-7 66461-7 66460-4 66461-4 66460-1 66461-1 66471-7 66473-7 66471-1 66473-1 .045 x .045 1.14 x 1.14 Sel. Gold/Nickel1 Gold/Nickel2 Bright Tin-Lead Sel. Gold/Nickel1 Bright Tin-Lead .031 x .062 0.79 x 1.57 Sel. Gold/Nickel1 66470-9 -- -- -- 66470-7 -- .031 x .062 0.79 x 1.57 Sel. Gold/Nickel1 66468-9 66459-9 -- -- -- -- .025 x .025 0.64 x 0.64 Wrap-Type Contact Finish 1Gold flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Gold thickness controlled on socket O.D. [0.00076] gold over .000050 [0.00127] nickel on contact body. Gold thickness controlled on socket O.D. Posts plated tin-lead over copper. Extraction Tool Part No. 305183 (Instruction Sheet 408-1216) Insertion Tool Part No. 200893-2 Note: These contacts are used as replacement contacts for all posted connectors. Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 3. 2.000030 12 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Signal Contacts Revised 1-03 (Continued) Type II, Screw Machined, Crimp, Snap-In 1.087.010 [27.610.25] Material Contact Body--Brass Retention Spring --Stainless steel .472.005 [11.990.13] Finish Contact Body--000030 [0.00076] gold over .000050 [0.00127] nickel. Gold thickness controlled on socket O.D. Pin .107 [2.72] Max. Dia. .062.001 Dia. [1.570.03] Pin Body Spring Pin Related Product Data Application Tooling --Pages 29, 30 .795.010 [20.190.25] Spring Technical Documents 108-10039 Product Specification 114-10026 Application Specification Socket Socket Body Socket Contact Size 16--Pin Diameter .062 [1.57] (Test Current, 13 Ampere) Wire Size Range AWG mm2 28-24 0.08-0.20 24-20 0.2-0.6 18 (Two) 0.9-0.9 (Two) 18-16 14 0.8-1.4 2 Ins. Dia. Range1 .035-.055 0.89-1.40 .048-.065 1.22-1.65 .095-.110 2.41-2.79 .040-.062 1.02-1.57 .055-.088 1.40-2.16 No. Ins. Support .080-.105 2.03-2.67 No Ins. Support No Ins. Support Tape Mounted Contact No.2 Pin Socket Loose Piece Contact No. Pin Socket Contact Color Code 201611-4 -- 201611-14 201613-15 Red/Red -- -- 201334-14 201332-15 Red/Red -- -- 202410-14 202411-15 Green 201578-4 -- 201578-14 201580-15 Yellow/Red Tooling Part No. Tape Mounted Loose Piece Dies for Die Set for Hand AMP-TAPETRONIC 626 Pneumatic Tool Machine 69875 Tool System 90230-17 90249-2 -- 90249-2 90230-17 201330-6 201328-9 201330-14 201328-15 Yellow/Red -- -- 202725-14 202726-14 Blue -- -- 202507-14 202508-15 -- -- -- 200336-6 200333-8 200336-14 200333-14 Blue/Blue 90250-1 90231-27 -- 91538-1* or 601967-1* 601967-1* 91538-1* or 58541-1* or 601967-1* -- 90231-27 -- 5,6 ,6 204219-1 -- Blue/Blue -- -- 3212618-23 201568-3 201570-14 201568-15 Violet/Blue 90250-1 90231-27 201570-2 -- ,6,3212618-13,6, -- Violet/Blue 90250-1 -- 91539-1* or 601967-1* 90136-1* or 601967-1* 91539-1* 58541-1* or 601967-1* 91539-158541-1* or 601967-1* 1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. AMP-TAPETRONIC Machine No. 69875, order contacts by Tape Mounted Contact No., plus packaging code "IM REEL" (5000 parts per reel). 3Grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves. 4Use turret TH502 (1-601967-6) with hand tool 601967-1. 5Use turret TH501 (1-601967-5) with hand tool 601967-1. 6Pin length is .630.005 [16.002.127] on these two pins. 7Die Set requires "C" Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). *Commercial PRO-CRIMPER II Hand Tool for field repair use only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. Does not use Hand Tool 45098 or 601967-1. Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 3. Insertion Tool Part No. 200893-2 (for insulation diameters .070 [1.78] or less). Extraction Tool Part No. 305183. 2For 13 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Signal Contacts Revised 1-03 (Continued) Size 20 DF, Crimp, Snap-In With Insulation Support Contact Size --20 Pin Diameter --.040 [1.02] *Test Current --7.5 ampere (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.) .085 Dia. Max. [2.16] .390 [9.91] .575 [14.61] [.0400.0015 Dia. [1.020.034] Pin .150 [3.81] Localized Gold Plate Area Pin Socket .370 [9.34] Material .555 [14.1] Pin Body--Brass Socket--Phosphor bronze .085 Dia. Max. [2.16] Contact Finish A--Select gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end B--Duplex plated .000030 [0.00076] gold on mating end, tinlead on termination end, with entire contact nickel underplated C--Gold flash over nickel on entire contact D--Duplex plated gold flash on mating end, tin-lead on termination end, with entire contact nickel underplated *Note: Total current capacity of each contact in any given connector is dependent on the heat rise resulting from the combination of electrical loads of all contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. See page 3. Insertion/Extraction Tool Part No. 91285-1 Instruction Sheet--408-9404 This tool includes interchangeable tips to Insert/Extract: Size 22, 28-22 AWG [0.08-0.03mm2] Crimp Contacts Size 20, 28-20 AWG [0.08-0.6mm2] Crimp and Solder Cup Contacts Size 20, Posted Contacts 14 .055 Min. [1.40] Localized Gold Plate Area Socket Wire Size Range 28-24 AWG [0.08-0.2 mm2] Ins. Contact Dia. Finish Max. Code .040 1.02 .060 1.52 26-22 AWG [0.12-0.4 mm2] .050 1.27 24-20 AWG [0.2-0.6 mm2] .060 1.52 A B C D A B D A B C D A B C D Contact Part Nos. Pin Tooling Socket Strip Form Loose Piece Strip Form Loose Piece 66507-3 3-66507-0 66507-4 3-66507-1 66682-2 66682-9 66682-6 745254-2 1-745254-4 745254-3 1-745254-1 66506-3 2-66506-4 66506-4 2-66506-5 66507-9 5-66507-7 1-66507-0 5-66507-9 66682-4 -- -- 745254-6 1-745254-6 745254-7 1-745254-3 66506-9 5-66506-7 1-66506-0 5-66506-9 66505-3 6-66505-0 66505-4 5-66505-7 66683-2 1-66683-0 66683-7 745253-2 1-745253-4 745253-3 1-745253-1 66504-3 5-66504-9 66504-4 5-66504-6 66505-9 -- 1-66505-0 5-66505-9 66683-4 -- -- 745253-6 1-745253-6 745253-7 -- 66504-9 6-66504-0 1-66504-0 5-66504-7 Strip Form Applicator Hand Tool Color Code (Loose Piece) 466423- Blue or 466901-1 91503-1 Dot or 1016015-1 466758-2 Black or 466963-1 91549-1 Dot or 567804-1 466968-1 Yellow or 567036- 91525-1 Dot or 567849-1 466422- or 466900-1 91503-1 or 567801-1 or 1016002-1 Red Dot To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call Technical Support at 800-522-6752), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines, contact Technical Support: 1-800-522-6752. Note: Commercial PRO-CRIMPER II Maintenance and Repair Hand Tool for Wire Size 28-24 AWG [0.08-0.2mm2] (Ins. Dia. Max. .040 [1.02]), and Wire Size 24-20 AWG [0.2-0.6mm2] (Ins. Dia. Max. .060 [1.52])--Part No. 58448-2. Note: Die Set Part No. 58448-3 can be adapted for use with the 626 Pneumatic Tool System. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Signal Contacts Revised 1-03 (Continued) Size 20 DF, Crimp, Snap-In Without Insulation Support (Continued) .085 Dia. Max. [2.16] .390 [9.91] Pin .550 [14.0] .0400 .0015Dia. [1.020.034] Socket .150 [3.81] Localized Gold Plate Area Pin .100 [2.54] Point of Measurement .530 [13.46] .085 Dia. Max. [2.16] Socket Wire Size Range Ins. Dia. Max. 28-24 AWG [0.08-0.2 mm2] .068 1.73 24-20 AWG [0.2-0.6 mm2] .068 1.73 22-18 AWG [0.4-0.8 mm2] .068 1.73 Contact Finish Code A Contact Part Nos. Pin Socket Strip Form Loose Piece 205310-2 -- Strip Form 205311-3 Loose Piece -- -- 205311-4 -- A 205202-2 -- 205201-3 205201-5 C 205202-6 205202-7 A 745229-2 745229-4 B 1-745229-1 C 745229-5 D -- -- 745229-7 -- 91548-1 Blue Dot 91548-1 Red Dot 91513-1 Green Dot 205201-7 745230-2 745230-4 1-745230-1 1-745230-3 745230-5 745230-7 745230-8 Color Code (Loose Piece) -- C 205201-6 Tooling Strip Form Hand Applicator Tool -- For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines, contact Technical Support: 1-800-522-6752. Note: Wire insulation diameter is limited by the connector housing cavity and clearance for the insertion/extraction tool. 15 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Signal Contacts Revised 1-03 (Continued) Size 20 DF, Solder, Snap-In .085 Dia. Max. [2.16] Contact Size --20 *Test Current --7.5 ampere (Single contact, free-air test current; not to be construed as contact rating current. Use only for testing.) .133 [3.38] Max. .390 [9.91] .580 [14.73] .0400.0015 Dia. [1.020.034] Pin .150 [3.81] Localized Gold Plate Area Pin Socket .560 Ref. [14.22] .070 Dia. Max. [1.78] .085 Dia. Max. [2.16] Material Pin--Brass Socket--Phosphor bronze Contact Finish Gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end Note: Total current capacity of each contact in a given connector is dependent on the heat rise resulting from the combination of electrical loads of all contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. See page 3. Contacts to be soldered to wire before being inserted into housing. 18 AWG [0.8-0.9 mm2] Max. Wire Socket Strip Form Contact No. Pin Socket 66570-2 66569-2 Loose Piece Contact No. Pin Socket 66570-3 66569-3 16 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Revised 1-03 Power Contacts Type I, Crimp, Snap-In .953 [24.21] Ref. .150 Dia. [3.81] .663 Max. [16.84] .449 [11.40] Pin .094.001 Dia. [2.39.025] .222 Dia. Max. [5.64] Pin .150 Dia. [3.81] .560 Max. [14.25] Socket Accommodates .094.001 [2.39.025] Dia. Pin .222 Dia. Max. [5.64] .843 Ref. [21.41] Socket Material Size 12--Pin Diameter .094 [2.39] (Test Current, 23 Ampere) Contact Body--Bronze Retention Spring --Beryllium copper Finish Contact Body--.000030 [0.00076] gold over .000050 [0.00127] nickel. Gold thickness controlled on socket O.D. Retention Spring --Nickel plated Related Product Data Application Tooling --Pages 29, 30 Technical Documents 108-10108 Product Specification 114-10037 Application Specification Wire Size Range AWG [mm2] 18-16 14-12 0.8-1.4 2-3 Loose Piece Contact No. Pin Socket 202421-1 202422-1 202418-1 202417-1 Tooling Part No. Dies for Hand Pneumatic Tool Tool* 90122 90121 90122 90121 *Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require "C" Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. Extraction Tool Part No. 305183-8 (Instruction Sheet 408-1216) 17 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Revised 1-03 Power Contacts--High Current Upgrade (Continued) Standard Type II Socket Type II and Type III+, Size 16 The features of the High Current Size 16 contact have been designed to fit into the existing AMP Multimate Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, M Series, Econoseal Metrimate Square Grid and Drawer Connector housings. An initial T-Rise test in free air has shown a 23 amp capability with a 30C T-Rise. The contact may be crimped onto 14 AWG wire with a Tyco Electronics hand tool P/N 601967-1. Use turret TH502 (1-601967-6) for the pin and turret TH501 (1-601967-5) for the socket. Standard Type III+ Socket Standard Type II Pin Wire Size AWG 14 18-16 High Current Size 16 Socket Part No. Loose Piece Tape 193846-1 193846-2 796966-1 796966-2 Standard Type III+ Pin Wire Size AWG High Current Size 16 Pin (Board Mount) Part No. 194264-1 Material Pin Body -- Leaded Brass; Copper Alloy (Board Mount) Socket Body -- Copper Alloy Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel 14 18-16 High Current Size 16 Pin Part No. Loose Piece Tape 193844-1 193844-2 796964-1 796964-2 4 Pos. CPC Posted Square Flange Receptacle Part No. 796764-1 Mates with CPC Plug (Part No. 206060-1) with either Type II or High Current Socket contact Finish Body -- Silver Louvertac Band -- Gold Extraction Tool Part No. 305183 Current-Carrying Capacity. The graph shows current-carrying capacity versus temperature rise for a fully energized 6 position Metrimate Square Grid plug P/N 207152-1 and receptacle P/N 207153-1. These initial representative amperage ratings were conducted with 14 AWG wires that were 2 feet long. Current Rating for 30C Temperature Rise 100% Energized 6 Circuit Metrimate Connector (Wire-to-Wire) Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Plug (for Sockets) Receptacle (for Pins) Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. 5. Additional information on Metrimate connectors is available in Catalog 82045. 6. Additional information on Econoseal connectors is available in Catalog 82057. 7. Additional information on LGH connectors is available in Catalog 82024. 18 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Revised 1-03 Power Contacts--High Current Upgrade (Continued) Standard Size 20 Socket Size 20, Posted The High Current Size 20 contact has been designed to fit into the Series 109 AMPLIMITE Connectors per MIL-C-24308. High Current Size 20 Pin Standard Size 20 Pin Material High Current Size 20 Socket Louvertac Band Body -- Copper alloy Louvertac Band -- Beryllium copper Finish Body -- Gold Louvertac Band -- Gold Current-Carrying Capacity. The High Current Size 20 contact with a 20 gage wire attached to the .030 diameter solder tail acquired an initial 30 T-Rise of 11.85 amps in free air. Pin Part No. 194081-1 Socket Part No. 194083-1 The contacts can be sold loose piece or installed into any of the MIL Standard connectors. Plug Assy. Pin and Socket Insertion/Extraction Tool Part Number 91067-2 or MIL number M81969/1-02 Receptacle Assy. Insertion tip, for replacement Part Number 126195-3 Extraction tip, for replacement Part Number 126195-4 Typical Fully Loaded 37 Position Plug and Receptacle Notes: 1. High Current contacts with Louvertac bands are not intermateable with any other contact. 2. Additional information on connectors is available in Catalog No. 82069. 19 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Power Contacts Revised 1-03 (Continued) .125 POWERBAND Contacts Pin Diameter --.125 [3.175] Test Current--50 Amperes 3.18 [.125] Dia. 5.23 Dia. [.206] Material and Finish Serrations Contact -- Copper Spring -- Beryllium copper Plating Code A. 0.00508 [.000200] min. silver on contact area, 0.00127 [.000050] min. on remainder, all over 0.00127 [.000050] min. nickel underplate B. 0.00076 [.000030] min. gold on contact area, gold flash on remainder, all over 0.00127 [.000050] min. nickel underplate Contact Strip Extended 12.32 [.485] 5.23 [.206] Dia. Standard 10.16 [.400] Related Product Data Application Tooling --Pages 29, 30 Technical Document --Page 4 .125 POWERBAND Socket Contact .125 POWERBAND Pin Contact Extraction Tool Part No. 318813-1 (Instruction Sheet 408-4374) Contact Part No. Wire Size AWG/mm 2 14-12 2-3 10-8 5-8 Contact Finish A B A B A B A B Pin Length Standard Standard Extended1 Extended1 Standard Standard Extended1 Extended1 Strip Loose Piece Pin Socket Pin Socket 213845-1 213845-2 213845-5 213845-6 213841-1 213841-2 213841-5 213841-6 213847-1 213847-2 -- -- 213843-1 213843-2 -- -- 213845-3 213845-4 213845-7 213845-8 213841-3 213841-4 213841-7 213841-8 213847-3 213847-4 -- -- 213843-3 213843-4 -- -- Tooling Part No. Heavy Duty Miniature (HDM) Die Sets for Applicators (for AMP-O-LECTRIC Hand Tool 69710-1 Model G Machine, or 626 Pneumatic Tool Base Part No. 354500) System* 680195-3 356612-1 680197-3 356611-2 (10 AWG) 356611-1 (8 AWG) 1For use in Metrimate Drawer Connectors listed in chart below and Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6. Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. Note: Standard Size 8, High Current Size 8 upgrade, and .125 POWERBAND contacts are not intermateable. *A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter holder (Part No. 356304-1, with ratchet), and "C" Head adapter Part No. 318161-1. .125 POWERBAND Metrimate Drawer Connectors No. of Pos. 8 Housing Part No. Plug Receptacle 213886-1** 213500-3** Color: blue **For use with .125 POWERBAND contacts (Extended Pin Length), listed above. 20 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Power Contacts Revised 1-03 (Continued) Standard, Size 8, 4/8 Indent Crimp .910 [23.11] .206 Dia. [5.23] Pin Pin .890 [22.61] .206 Dia. [5.23] Socket Socket Note: Standard Size 8, High Current Upgrade Size 8 and .125 POWERBAND contacts are not intermateable. Material Power Contacts, Standard, Size 8 (Test Current 50 Amperes) Contact Body--Copper alloy Retention Clip --Phosphor bronze Wire Range AWG [mm2] Finish 18-16 0.8-1.4 213567-1 212014-1 Contact Body--.000050 [0.00127] gold over .000050 [0.00127] nickel Retention Spring --Nickel plated 14-12 2-3 213662-1 212008-1 10 5 213740-1 213737-1 8 8 213552-2 213750-1 Related Product Data Technical Documents 108-10045 Product Specification 114-10014 Application Specification Contacts Pin Socket Crimping Tools Tool No. Positioner SP867 608668-1 (P) (S) 608668-2 608651-1 (P)SP867 (S) 608651-2 608651-3 608651-1 (P) (S) 608651-2 608651-3 608651-1 (P) (S) 608651-2 Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. 21 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Revised 1-03 Power Contacts--High Current Upgrade Metrimate Drawer Connector, Size 8 (Continued) Receptacle Standard Size 8 Pin The Louvertac bands have the versatility of being designed into contact dimensions used in existing Tyco Electronics connectors. Metrimate High Current contacts have been designed to fit into the existing Drawer Connector housings. A fully energized 8 position connector with 8 gage wires can handle 30 amps per line with a 30C T-rise on either the cable-to-cable or cable-to-board. Standard Size 8 Socket Plug High Current Size 8 Pin Cable-to-Cable Material Contact Body -- Copper Alloys Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel Finish -- Gold High Current Size 8 Socket Product Specification 108-1449 Metrimate Pin and Socket with Louvertac High Current Contact Connector Voltage Rating -- 600 VAC High Current Contacts Wire Size AWG 8 10 12-14 Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Contact Part Numbers Pin Socket 193457-1 193458-1 193642-1 193643-1 193534-1 193535-1 Crimp Tools Daniels Hand Tool #M310 or AMP P/N 356114-1 Positioner #TP944 or AMP P/N 356336-1 Extraction Tool Part No. 318813-1 or 305183-6 Daniels Manufacturing Corp., Orlando, FL Certified by Canadian Standards Association, File No. LR7189A .12 Diameter Solder Tail Pins Part No. 193814-1 Cable-to-Board Material Contact Body -- Copper Alloys Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel Finish -- Gold A typical application would have solder tail pins mounted into the receptacle and crimp sockets mounted into the plug. Drawer Connector Housings Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189A Housing Part Numbers Size Configuration Plug Receptacle 8 Positions 213499-1 213500-1 213426-1 213427-1 (8 Size 8 Cavities) 15 Positions (3 Size 8 Cavities & 12 Size 16 Cavities) Extraction Tool Part No. 318813-1 Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on connectors is available in Catalog 82045. 22 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Power Contacts Revised 1-03 (Continued) Type XII, Precision Formed, Crimp, Snap-In .615 [15.62] Material .230 Max. [5.84] Copper Finish .978 Ref. [24.84] A--Tin-lead B--.000030 [0.00076] selective gold over .000030 [0.00076] nickel C--.000100 [0.00254] silver plated contacts with lubricant added .230 Max. [5.84] Male .027 Ref. [0.686] .287.006 [7.290.152] Test Current Rating Silver or Gold --35 amperes Tin Lead --15 amperes Male .637 [16.18] Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. .085 [2.16] Related Product Data Application Tooling --Pages 29, 30 Technical Documents --Page 4 .200 Min. [5.08] .185 [4.7] .230 Max. [5.84] .287 [7.29] 1.500 Ref. [38.1] .027 [0.686] Ref. .230 Max. [5.84] Female .015 Cutoff [0.38] (Loose Piece Only) 1.267 Ref. [32.18] Female Extraction Tool Part No. 91019-3 Wire Size Range1 AWG Ins. Dia. Range Contact Finish mm2 A 16 1.25-1.4 and and 14-12 2-3 .135-.160 3.43-4.06 B 5C5 A 10 5-6 .190-.220 4.83-5.59 B 5C5 Strip Form Contact Part Nos. Heavy Duty Standard*** Miniature*** Male Female Male Female 66255-1 2 66256-12 66255-2 2 66256-22 66255-7 2 66256-62 66253-1 2 66254-12 66253-2 2 66254-22 66253-4 2 66254-42 66740-7 -- 66740-5 -- 66740-1 -- 66741-7 -- 66741-5 -- 66741-1 -- 66255-5 2 66256-52 66255-6 2 66256-42 66255-8 2 66256-72 66253-5 -- 66253-6 -- 66253-8 -- 1-66740-2 -- 1-66740-1 -- 1-66740-9 -- 1-66741-2 -- 1-66741-1 -- 1-66741-9 -- Loose Piece Contact Part Nos. Male Female 66261-1 2 66262-12 66261-2 2 66262-22 66261-4 2 66262-42 66259-1 2 66260-12 66259-2 2 66260-22 66259-4 2 66260-42 66740-8 -- 66740-6 -- 66740-2 -- 66741-8 -- 66741-6 -- 66741-2 -- Tooling Die Set for Heavy Duty Hand Tool 69710-1 Miniature or 626 Pneumatic Applicator Tool System 567455-*** 90145-23,7 and 90145-14,7 567021-*** 90140-17 1Wire strip length--.281 [7.14]. contact. insert PartNo. 90145-2 is for crimping 16 AWG [1.25-1.4 mm2] wire. 4Die insert PartNo. 90145-1 is for crimping 14-12 AWG [2-3 mm2 ] wire. 5Recommended for high current/vibration applications where fretting corrosion is a problem. 7Die Set requires "C" Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). Extraction Tool Part No. 91019-3 ***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers. 2Ground 3Die 23 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Revised 1-03 Power Contacts--High Current Upgrade Type XII, Screw Machined The features of the High Current Type XII contact have been designed to fit into the existing AMP Multimate Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, and M Series housings. An initial T-Rise test in free air has shown a 60 amp capability with a 30C T-Rise with 8 gage wires. The contact may be crimped onto 8 AWG wire with a Daniels Hand Tool M310 or AMP P/N 356114-1 and Positioner TP1068S or AMP P/N 356119-1. (Continued) Standard Type XII Socket High Current Type XII Socket Part No. 193990-2 Standard Type XII Pin High Current Type XII Pin Part No. 193991-4 Type XII Ground Pin Part No. 193991-3* * Not recommended for CPC connectors. Cable-to-Cable Current Rating for 30C Temperature Rise 100% Energized Material 3 Circuit Connector (Wire-to-Wire) Body -- Copper Alloy Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel Finish Body -- Silver Louvertac Band -- Gold 53 A Extraction Tool Part No. 224155-1 Current-Carrying Capacity. The graph shows current-carrying capacity versus temperature rise for a fully energized 3 position CPC plug P/N 206037-2 and receptacle P/N 206036-2. These initial representative amperage ratings were conducted with 8 AWG wires that were 3 feet long. Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Plug (For Sockets) Square Flange Receptacle (For Pins) Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. 5. Additional information on LGH connectors is available in Catalog 82024. 24 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Revised 1-03 Coaxial Contacts Subminiature, Crimp, Snap-In, Size 16 1.010 Ref. [25.65] Pin .650 Ref. [16.51] Socket Pin 0.107+.005 -.000 A.003 .076 Dia. .250 [6.35] [2.718+.127 -.000 ] Dia. Ferrule .120 Part No. 225088-1-- A [3.05] Dia. .111.003 Dia. [2.82.076 ] .123 Dia. Part No. 225088-3-- A [3.12] Socket .250.008 [6.35.203 ] 0.112.005 [2.845.127] Dia. Ferrule Part No. 1-332056-0 .084 .086 [2.134] [2.184] Dia. .235 [5.969] Max. Ferrule Part No. 1-332057-0 Selection Chart for Coaxial Cable Cable Size (RG/U) Material Outer Shell --Brass per MIL-C-50 Center Conductor --Beryllium copper per QQ-C-533 (Pin); Brass per QQ-B-626 (Socket) Inner Dielectric --Polypropylene Retention Spring --Stainless steel per QQ-S-766 Ferrule --Copper per QQ-C-576 or ASTM-B-152 (1-332056-0) 178, 196 196 (Double Braid) 174, 188, 316 Finish Outer Shell, Center Conductor -- See charts Ferrule --Tin-lead per MIL-T-10727 174 (Double Braid) 179, 187 187 (Double Braid) 161 Contact Finish Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Gold/Nickel Gold/Copper1 Gold/Nickel Gold/Copper2 Loose Piece Contact No. Pin Socket 226537-2 51565-2 -- 51565-5 226537-2 51565-2 -- 51565-5 226537-1 51565-1 226537-4 51565-4 226537-1 51565-1 226537-4 51565-4 226537-1 51565-1 226537-4 51565-4 226537-1 51565-1 226537-4 51565-4 226537-1 51565-1 226537-4 51565-4 Ferrule Part No. Tooling Part No. Die Inserts for Hand Hand Tool 69710-1 Tool or Pneumatic Tool* 1-332057-0 69690-2 69656-2 1-225088-1 -- 69656-9 1-332056-0 69690-2 1-225088-3 -- 1-332056-0 69690-1 1-225088-1 -- 69656-8 1-332056-0 -- 69656-5 91911-3** 69656-7 91911-4** *Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require "C" Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. **Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1. Extraction Tool Part No. 305183 25 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Coaxial Contacts Subminiature, Crimp, Snap-In, Size 16 Revised 1-03 (Continued) Selection Chart for Twisted Pair and Shielded Wire (Continued) Wire Size AWG Contact Finish [mm2] Loose Piece Contact No. Ferrule Part No. Tooling Part No. Die Inserts for Hand Hand Tool 69710-1 Tool or Pneumatic Tool* Pin Socket 30 0.05 (Twisted Pair, Solid) Gold/Nickel Gold/Copper1 226537-3 51565-3 1-332057-0 69690-2 69656-2 28 0.08-0.09 (Twisted Pair, Solid) Gold/Nickel Gold/Copper1 226537-3 51565-3 1-332057-0 69690 91911-3** 28 0.08-0.09 (Twisted Pair, Stranded 7 Str., .0050 [0.13] Dia.) Gold/Nickel Gold/Copper1 226537-3 51565-3 1-332057-0 69690-1 or 69690-2 91911-4** or 69656-2 26 0.12-0.15 (Twisted Pair, Solid or Stranded 7 Str. .0063 [0.16] Dia.) Gold/Nickel1 Gold/Copper 226537-3 51565-3 1-332057-0 69690 91911-3** 226537-1 51565-1 1-332057-0 69690-3 69656-3 226537-4 51565-4 Gold/Nickel 26 0.12-0.15 Gold/Copper1 (Shielded, .075 [1.91] Gold/Nickel Max. O.D.) Gold/Copper2 1.000030 [0.00076] gold over .000050 [0.00127] nickel--outer shell and socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copper--pin center conductor. [0.00127] gold over .000050 [0.00127] nickel--outer shell and socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copper--pin center conductor. *Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require "C" Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. **Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1. Note: A ferrule is required for each pin and socket. Extraction Tool Part No. 305183 2.000050 26 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Coaxial Contacts Revised 1-03 (Continued) Miniature, Crimp, Snap-In, Size 12 .865 [21.97] Ref. .005 Max. [0.127] .199 .171.005 Dia. [5.05] Dia. [4.350.127] .231 Ref. Dia. [5.87] Pin 1.118 Ref. [28.4] Pin .040.002 [1.020.05] Socket .226 Ref. Dia. [5.75] Over Sleeve .199 Dia. [5.05] Dust Cap Ferrule Retention Spring Part No. 201142-1 Socket Material .425 Ref. [10.80] Outer Shell --Brass per MIL-C-50 Center Conductor --Brass per QQ-B-626 Inner Dielectric --Polymethylpentene Retention Spring --Beryllium copper per QQ-C-533 Ferrule --Copper per QQ-C-576 Ferrule Finish Outer Shell, Center Conductor -- See charts on next page Retention Spring --Nickel per QQ-N-290 Ferrule --Tin-lead per MIL-T-10727 Extraction Tool Part No. 305183-8 27 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Coaxial Contacts Miniature, Crimp, Snap-In, Size 12 Revised 1-03 (Continued) Selection Chart for Coaxial Cable (Continued) Loose Piece Contact No. Pin Socket Cable Size (RG/U) Contact Finish 55, 55A, 55B 141, 142, 223 188 Double Braid 316 Double Braid Gold/Nickel1 Gold/Copper2 Gold/Nickel1 Gold/Copper2 Gold/Nickel1 Gold/Copper2 Gold/Nickel1 Gold/Copper2 Gold/Nickel1 Gold/Nickel1 Gold/Copper2 Gold/Nickel1 Gold/Nickel1 Gold/Copper2 Special .125, .100, .066, .012DB Gold/Nickel1 58, 58A, 58B, 58C 174, 179A, 187, 21-598 180, 180A, 195, 21-597 178, 178A, 196 188 122 Ferrule Part No. Tooling Part No. Die Inserts for Hand Hand Tool 69710-1 Tool or Pneumatic Tool* 201145-4 201146-4 330478 -- 201146-9 201145-4 201146-4 328663 -- 201146-9 201143-1 201144-1 328666 -- 201144-6 201145-2 201146-2 328664 1-201145-0 1-201146-0 201511-1 201512-1 328667 201143-5 201144-5 328666 201143-7 201144-7 201145-1 -- 328664 201143-5 201144-5 3-221848-3 201143-7 201144-7 201143-1 201144-1 3-221848-3 69315-4 69248-4 69220-2 45740-2 69227-2 91912-3** 69222-2 45639-2 69373-2 69186-2 69227-2 91912-3** 69222-2 45639-2 -- 58290-1 -- 58290-1 Selection Chart for Twisted Pair Wire Size AWG [mm2] Max. Ins. Dia. (Two Wires Combined) 28-26 0.08-0.15 (Solid) 24-22 0.2-0.4 (Stranded) 24-22 0.2-0.4 (Solid or Stranded) .080 2.03 .115 2.92 .160 4.06 Loose Piece Contact No. Contact Finish Pin Gold/Nickel1 Socket Tooling Part No. Ferrule Die Inserts for Part No. Hand Tool 69710-1 Hand or Pneumatic Tool* Tool 201511-1 201512-1 328667 69373-2 69186-2 Gold/Nickel1 201143-5 Gold/Copper2 201143-7 201144-5 328666 201144-7 69672-2 91912-3** Gold/Nickel1 250080-1 329029 69222-2 45639-2 250079-1 Selection Chart for Shielded Wire Contact Finish Shielded Wire AWG No. 22 NAS-702, Class A 22 MIL-C-7078A, Type II 22 NAS-702, Class B Gold/Nickel1 Gold/Nickel1 Gold/Copper2 Tooling Part No. Die Inserts for Hand Hand Tool 69710-1 Tool or Pneumatic Tool* Loose Piece Contact No. Pin Socket Ferrule Part No. -- 201144-3 328666 69227-2 91912-3** 201145-4 201146-4 -- 201146-9 328663 69220-2 45740-2 Selection Chart for Various Manufacturers' Cables Cable Size AWG/Type [mm2] Brand Rex T209A 29 AWG Brand Rex T5788A 26 AWG Raychem 0030D1314 Army Ord. 11207177 32-26 AWG Dielectric Cable O.D. (Max.) O.D. Range Braid Contact Finish 0.08 .076 1.93 .112-.122 2.84-3.10 Single Gold/Nickel1 0.12-0.15 .106 2.69 .160 4.06 Single Gold/Nickel1 Gold/Copper2 0.03-0.15 .129 3.28 .122-.137 3.10-3.48 Single Gold/Nickel1 Tooling Part No. Die Inserts for Hand Hand Tool 69710-1 Tool or Pneumatic Tool* Loose Piece Contact No. Pin Socket Ferrule Part No. 1--- 1-201146-6 330587 -- 69360-2 1-201145-2 1-201146-2 1-201145-0 1-201146-0 328664 69222-2 45639-2 330587 -- 69360-2 1--- 1-201146-6 1.000030 [0.00076] gold over .000030 [0.00076] nickel. [0.00254] gold over .000100 [0.00254] copper. *Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require "C" Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for more information on the 626 Pneumatic Tool System. **Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1. Note: A ferrule and retention spring (201142-2) are required for each pin and socket. 2.000100 28 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Revised 1-03 Application Tooling AMPOMATOR CLS IV+ Lead-Making Machine Crimp Quality Monitor (CQM) This unique system provides 100% on-the-fly crimp inspection. It measures the crimp height of each termination, and evaluates the quality of each crimp. If a crimp is questionable, the monitor alerts the operator with both visual and audible alarms. It also provides ports for printing and networking. When used with AMP-O-LECTRIC Model "G" Termination Machines, the monitor is mounted to the machine. When used with AMPOMATOR CLS IV LeadMaking Machines, it is integrated into the machine's operating system. For complete information, request Catalog 82275. AMP-O-MATIC StripperCrimper Machine Semiautomatic bench crimping machines that also strip the wire, and are therefore used for terminating jacketed cable. Feature manual precision adjustment of crimp height, keyed strip blades for faster, more accurate setups, and an efficient scrap removal system. All adjustments can be made from the front of the machines without special tools. Available with crimp quality monitoring. For complete information, request Catalog 65004. Fully-automatic machines that measure, cut, strip and terminate single leads. Microprocessor-controlled, and programmed and operated using an easy-to-follow, menu-driven touchscreen. Features include direct-drive terminating units with precision crimp height adjustment, fully programmable setups, wire runout and splice detection, and motorized pre-feed with wire straightener. Crimp quality monitoring is also available. For more information, request Catalog 124324. Quick-Change Applicators AMP-O-LECTRIC Model G Terminating Machine These applicators can be changed in minutes to afford maximum flexibility and minimum production downtime for a wide range of AMP automatic machines. Crimp height for a given wire size is simply "dialed in." For complete information, see specific AMP automatic machine catalog. Semiautomatic bench machines for crimping reeled terminals and contacts, featuring a quiet and reliable direct motor drive, microprocessor controls for ease of setup and operation, and guarding and lighting designed for operator convenience. All models are equipped with either manual or automatic precision adjustment of crimp height. Machine-mounted sensors are available for crimp quality monitoring using conventional miniature-style aplicators. For complete information, request Catalog 65828. Entry Level Terminator (ELT) Semiautomatic bench terminator for side- and end-feed reeled terminals and contacts. The ELT uses a DC motor with gear box drive. The result is a small-footprint design that is fast and quiet. Cycle time is less than 0.400 seconds with an operation sound level of 76 dBA. It has a crimp force capacity of 3,000 pounds. Optional equipment is also available to meet specific application requirements. For complete information, request Catalog 1308382. 29 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Application Tooling Revised 1-03 (Continued) PRO-CRIMPER II Hand Tool Part No. 58495-1 Commercial grade hand tool for crimping various products. Features ratchet control to provide complete crimp cycle. Accepts both pinned- and shouldered-style die sets. Locators are provided with pinned-style die sets for proper contact and wire positioning, and to help minimize contact rotation and bending during crimping. Approximate weight 1.3 lb [0.60 kg]. For complete information, request Catalog 82276. CERTI-CRIMP Hand Tools These premium tools are ideal for small production, prototype and experimental applications. They are used for terminating pin and socket contacts to wire and feature the CERTI-CRIMP ratchet device to provide for properly formed crimps. Straight Action Hand Tool For Type III+ contacts, see page 9. "C" Head Straight Action Hand Tool, Part No. 69710-1 626 Pneumatic Tool, Part No. 189721-2 (Power Unit ONLY) For subminiature coaxial contacts, see pages 25 & 26. For various contacts, see pages 9, 13-14, 17, 20, 23 & 25-28. Tooling Numerical Index Part No. 45098 45639 45740 58290 58448 58495 58541 69186 69222 69227 69248 69315 69360 69373 69656 69672 69690 69710 69875 90121 90122 90136 90140 90145 90225 90230 90231 90249 Page 13 28 28 28 14 9,10,30 13 28 28 28 28 28 28 28 25,26 28 25,26 20,23,25,26,28,30 13 17 17 13 23 23 9 13 13 13 Part No. 90250 90716 91002 91019 91067 91285 91503 91505 91513 91515 91519 91521 91523 91525 91538 91539 91542 91548 91549 91911 91912 126195 189721 189928 200893 305183 Page 13 9 9 23 19 14 14 9,10 15 9,10 9 9 9,10 14 13 13 9 15 14 25,26 28 19 9,10,13,14,17,20, 23,25,26,28,30 9,10,13,14,17,23, 25,26,28 9,12,13 9,11,12,13,17,18, 22,25,26,27 Part No. Page 318161 13,17,20,23,25,26,28 318813 20,22 354500 20 354940 25,26,28 356114 22,24 356119 24 356304 9,10,13,14,17,20, 23,25,26,28 356336 22 356611 20 356612 20 466321 9 466323 9,10 466324 9 466325 9 466326 9 466383 9 466422 14 466423 14 466585 9 466598 9 466741 10 466758 14 466900 14 466901 14 466906 9 466907 9,10 466908 9 Part No. 466923 466942 466958 466963 466968 466979 567021 567036 567363 567364 567455 567801 567804 567849 567867 567947 601967 608651 608668 680114 680195 680197 680602 725840 1016002 1016015 SP867 Page 9 9 9 14 14 9 23 14 9 9 23 14 14 14 9 9 13,18 21 21 10 20 20 9 10 14 14 21 30 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. Technical Support USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 01-800-733-8926 Central America: 52-55-5-729-0425 South America: 55-11-3611-1514 www.tycoelectronics.com Catalog 65910 Precision Pin and Socket Contacts Revised 1-03 Part Number Index Note: This numerical index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. Page Part No. Page Part No. Page 50079 50080 51565 66098 66099 66100 66101 66102 66103 66104 66105 66106 66107 66108 66109 66180 66181 66182 66183 66253 66254 66255 66256 66259 66260 66261 66262 66331 66332 66358 66359 66360 66361 66393 66394 66399 66400 66405 66406 66424 66425 66428 66429 66459 66460 66461 66468 66470 66471 66473 66504 66505 66506 66507 66563 66564 66565 28 28 25,26 9 9 9 9 9 9 9 9 9 9 9 9 11 11 11 11 23 23 23 23 23 23 23 23 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 12 12 12 12 12 12 12 14 14 14 14 9 9 9 66566 66569 66570 66597 66598 66601 66602 66682 66683 66740 66741 164159 164160 164161 164162 164163 164164 193457 193458 193534 193535 193642 193643 193814 193844 193846 193990 193991 194081 194083 194264 200333 200336 201142 201143 201144 201145 201146 201328 201330 201332 201334 201511 201512 201568 201570 201578 201580 201611 201613 202236 202237 202410 202411 202417 202418 202421 9 16 16 9 9 9 9 14 14 23 23 10 10 10 10 10 10 22 22 22 22 22 22 22 18 18 24 24 19 19 18 13 13 27,28 28 28 28 28 13 13 13 13 28 28 13 13 13 13 13 13 11 11 13 13 17 17 17 202422 202507 202508 202725 202726 204219 205201 205202 205310 205311 206036 206037 206060 207152 207153 212008 212014 212618 213426 213427 213499 213500 213552 213567 213662 213737 213740 213750 213841 213843 213845 213847 213886 221848 224155 225088 226537 328663 328664 328666 328667 329029 330478 330587 332056 332057 745229 745230 745253 745254 788085 788088 796764 796964 796966 17 13 13 13 13 13 15 15 15 15 24 24 18 18 18 21 21 13 22 22 22 20,22 21 21 21 21 21 21 20 20 20 20 20 28 24 25 25,26 28 28 28 28 28 28 28 25 25,26 15 15 14 14 9 9 18 18 18 31 65910-1M-SK-DSP-1-03 Printed in the U.S.A. Tyco Electronics Corporation www.tycoelectronics.com TYCO ELECTRONICS CORPORATION PRECISION PIN AND SOCKET C O N TA C T S