PD41__10 POW-R-BLOKTM Dual Diode Isolated Module 1000 Amperes / Up to 4000 Volts Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Description: Powerex Dual Diode Modules are designed for use in applications requiring rectification and isolated packaging. The modules are isolated for easy mounting with other components on a common heatsink. Features: Electrically Isolated Heatsinking Compression Bonded Elements Metal Baseplate Low Thermal Impedance for Improved Current Capability Benefits: No Additional Insulation Components Required Easy Installation No Clamping Components Required Reduce Engineering Time Applications: Bridge Circuits AC & DC Motor Drives Battery Supplies Power Supplies Large IGBT Circuit Front Ends Ordering Information: Select the complete eight-digit module part number from the table below. Example: PD414010 is a 4000 Volt, 1000A Average Dual Diode TM Isolated POW-R-BLOK Module Type PD41 Current Voltage Volts (x100) Amperes (x100) 36 38 40 10 Revision Date: 03/22/2007 http://store.iiic.cc/ PD41__10 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com POW-R-BLOKTM Dual Diode Isolated Module 1000 Amperes / Up to 4000 Volts Absolute Maximum Ratings Characteristics Conditions Symbol Units Repetitive Peak Reverse Blocking Voltage VRRM Up to 4000 V Non-Repetitive Peak Blocking Voltage (t < 5 msec) RMS Current Per Diode VRSM VRRM + 100V V 180 Conduction, TC=79C 180 Conduction, TC=87C 180 Conduction, TC=95C 180 Conduction, TC=103C IF(RMS) IF(RMS) IF(RMS) IF(RMS) 1725 1570 1415 1255 A A A A 180 Conduction, TC=79C 180 Conduction, TC=87C 180 Conduction, TC=95C 180 Conduction, TC=103C IF(AV) IF(AV) IF(AV) IF(AV) 1100 1000 900 800 A A A A Peak One Cycle Surge Current, Non-Repetitive Tj = 25C, Vr = 0 Peak One Cycle Surge Current, Non-Repetitive Tj = 25C, Vr = Vrrm Peak One Cycle Surge Current, Non-Repetitive Tj = 125C, Vr = 0 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz IFSM IFSM IFSM IFSM IFSM IFSM 48,300 41,060 32,200 27,375 42,000 35,700 A A A A A A Peak One Cycle Surge Current, Non-Repetitive Tj = 125C, Vr = Vrrm 60 Hz 50 Hz IFSM IFSM 28,000 23,800 A A Peak Three Cycle Surge Current, Non-Repetitive 60 Hz, Tj = 125C, Vr = Vrrm IFSM 22,480 A Peak Ten Cycle Surge Current, Non-Repetitive 60 Hz, Tj = 125C, Vr = Vrrm IFSM 17,660 8.3 milliseconds 10 milliseconds It 8.3 milliseconds 10 milliseconds It o (180 Conduction) Average Forward Current Per Diode o (180 Conduction) 2 I t for Fusing for One Cycle Tj = 125C, Vr = Vrrm 2 I t for Fusing for One Cycle Tj = 25C, Vr = 0 2 2 It 2 2 It 3.26 x 10 2.83 x 10 9.72 x 10 A 6 A sec 6 A sec 6 A sec 6 A sec 2 2 2 2 Operating Temperature TJ 8.43 x 10 -40 to +150 Storage Temperature Tstg -40 to +150 C 132 15 106 12 5.33 in. - Lb. Nm in. - Lb. Nm kg 11.75 lb 3600 V Max. Mounting Torque, M6 Mounting Screw Max. Mounting Torque, M10 Terminal Screw Module Weight, Typical V Isolation @ 25C 60Hz Vrms 60 sec Vrms C Information presented is based upon manufacturers testing and projected capabilities. This information is subject to change without notice. The manufacturer makes no claim as to suitability for use, reliability, capability, or future availability of this product. Revision Date: 03/22/2007 http://store.iiic.cc/ PD41__10 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com POW-R-BLOKTM Dual Diode Isolated Module 1000 Amperes / Up to 4000 Volts Electrical Characteristics, TJ=25C unless otherwise specified Characteristics Symbol Test Conditions Repetitive Peak Reverse Leakage Current IRRM Peak On-State Voltage VFM Threshold Voltage, Low-level Slope Resistance, Low-level Threshold Voltage, High-level Slope Resistance, High-level Max. Units Up to 4000V, TJ=125C 200 mA IFM=3000A, TJ=25C 1.35 V V(TO)1 rT1 TJ = 125C, I = 15%IT(AV) to IT(AV) 0.741 0.132 V m V(TO)2 rT2 TJ = 125C, I = IT(AV) to ITSM 0.840 0.119 V m VFM Coefficients, Full Range Min. TJ = 125C, I = 50A to 6kA VFM = A+ B Ln I +C I + D Sqrt I Typical Reverse Recovery Time trr A= B= C= D= TJ = 25C, Ifm = 1500A. dIr/dt = 25 A/us, tp = 190 us 0.7903 -1.11 E-02 1.27 E-04 1.01 E-03 25 us Thermal Characteristics Characteristics Symbol Max. Units 0.029 0.058 C/W C/W Thermal Resistance, Junction to Case RJ-C Per Module, both conducting Per Junction, both conducting Thermal Impedance Coefficients ZJ-C ZJ-C= K1 (1-exp(-t/t1)) K1 = 5.04 E-04 t1 = 2.47 E-03 + K2 (1-exp(-t/t2)) + K3 (1-exp(-t/t3)) K2 = 2.31 E-03 t2 = 4.42 E-02 K3 = 2.83 E-03 t3 = 1.370 + K4 (1-exp(-t/t4)) K4 =5.24 E-02 t4 = 9.668 Thermal Resistance, Case to Sink Lubricated RC-S Per Module 0.009 C/W Revision Date: 03/22/2007 http://store.iiic.cc/ PD41__10 POW-R-BLOKTM Dual Diode Isolated Module 1000 Amperes / Up to 4000 Volts Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Typical On-State Forward Voltage Drop Maximum Transient Thermal Impedance (Junction To Case) (Tj = 150C) 2.5 0.06 0.05 Thermal Impedance - Rjc - C/W On-State Voltage - Vf - Volts 2 1.5 1 0.5 0.04 0.03 0.02 0.01 0.00 0.001 0 10 100 1000 10000 0.01 0.1 10 100 Maximum Allowable Case Temperature Maximum On-State Power Dissipation (Sinusoidal Waveform) (Sinusoidal Waveform) 1200 150 1000 180 90 800 30 600 400 180 0 360 CONDUCTION ANGLE 200 Max. Case Temperature - Tcase -C_ Max. Power Dissipation Per Diode - Watts_ 1 Time - t - Seconds Instantaneous On-State Current - If - Amperes 140 130 180 0 360 CONDUCTION ANGLE 120 30 110 100 90 90 180 80 0 0 200 400 600 800 0 1000 200 600 800 Maximum On-State Power Dissipation Maximum Allowable Case Temperature (Rectangular Waveform) (Rectangular Waveform) 1000 150 1600 360 1400 180 1200 120 1000 60 800 600 400 0 180 360 CONDUCTION ANGLE 200 140 Max. Case Temperature - Tcase -C_ Max. Power Dissipation Per Diode - Watts_ 400 Average On-State Current - If(av) - Amperes Average On-State Current - If(av) - Amperes 0 130 180 0 120 360 CONDUCTION ANGLE 110 100 60 90 120 80 180 360 70 60 0 200 400 600 800 1000 1200 1400 1600 0 Average On-State Current - If(av) - Amperes 200 400 600 800 1000 1200 1400 Average On-State Current - If(av) - Amperes Revision Date: 03/22/2007 http://store.iiic.cc/ 1600 PD41__10 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com POW-R-BLOKTM Dual Diode Isolated Module 1000 Amperes / Up to 4000 Volts Revision Date: 03/22/2007 http://store.iiic.cc/