MS C O N N E C T O R S according to MIL-C-5015 MS-6/0100 MS Contents Introduction Different Classes General Information ........................................ 2 Shell Styles .................................................... 3 Technical Data ................................................ 4 Part number Explanation ................................ 5 Contact Arrangements .................................... 6 Wall Mounting Receptacle .............................. 17 Cable Connecting Plug ....................................18 Box Mounting Receptacle ............................... 19 Straight Plug ................................................... 19 90 Angle Plug .............................................. 20 Straight Plug, CA-F Type ............................... 21 Straight Plug, CA-E Type ............................... 22 Through-Bulkhead ......................................... 22 Accessories ................................................... 23 Contacts ....................................................... 27 Tooling ........................................................... 29 Product Safety Information ........................... 30 This catalogue describes Cannon connectors designed and manufactured to MIL-C-5015, the military specification covering MS electrical connectors. These connectors were originally designed for aircraft, but are now widely used in many other fields. They are particularly suitable for commercial applications requiring low cost and high reliability. Connector classes MS 3106F, MS 3106R and MS 3108R feature an O-ring under the coupling nut. It is missing on connectors class MS 3106E and MS 3108E. The design of connector classes MS-E, MS-F and MS-R conforms to MIL-C-5015 D. The new class F connectors supersede the previous class E connectors. For new programs only class F should be ordered.The coupling measurements as well as the dimensions of class MS-E, -F and -R are in accordance with the latest revision of VG 0095342. Wall mount receptacle, box receptacle, cable connector and straight plug have the same coupling dimensions. This allows mating of the different classes of these connectors. The connectors of class E, F and R are designed to operate in extreme environmental conditions. These connectors are completely sealed to withstand moisture, condensation, vibration and flash-over. MS-F and MS-R connectors have a resilient grommet around each wire. This allows the wires to slide through the grommet with a minimum of friction. Yet when the ferrule is sealed and the endbells are tightened, it provides perfect wire seal through a wide variety of wire diameters. This seal at the rear plus the interfacial seal at the front, effect a completely environmental resistant assembly when the plug is mated to an F or R receptacle. Design Features To reduce size and weight, connector classes MS 3100R, MS 3101R and MS 3106R have no cable strain relief. The 90 angle plug MS 3106R has no cable clamp and is suitable for hose connection. Strain relief for this connector has to be ordered separately (see page 23). Moreover, construction and materials used are identical for all connector classes. Different Designations Connectors with MS designation conform to MIL-C-5015 in respect of dimensions and contact arrangements. Deviations from this specification, e. g. crimp contacts, other shell or contact finishes, are designated CA. Straight Plug (E- and F-Types) O Ring MS-F only Straight Plug (R-Type) Bushing 2 Endbell Ferrule Grommet Pin contacts Insulator Coupling Nut Barrel O Ring Dimensions are mm Subject to changes Shell styles and designations MS Wall mounting receptacles MS 3100E and F / CA 3100E Dimensions / sizes Page 17 Straight plug MS 3106E and F / CA 3106E and CA06R Dimensions / sizes Page 19 Wall mouting receptacle MS 3100R / CA 3100R Dimensions / sizes Page 17 Straight plug MS 3106R / CA 3106R Dimensions / sizes Page 20 Cable connecting plug MS 3101E and F / CA 3101E Dimensions / sizes Page 18 90 Angle plug MS 3108E and R / CA 3108E / R (MS3108R, CA3108F/R without cable clamp) Dimensions / sizes Page 20 Straight plug CA 3106F Dimensions / sizes Page 21 Cable connecting plug MS 3101R / CA 3101R Dimensions / sizes Box mounting receptacle MS 3102E and R / CA 3102E Dimensions / sizes 3 Page 18 Page 19 Accessories: Cable clamps, Telescoping bushings, Sealing gaskets, Protective caps with and without chain, Dummy receptacles, etc. Pages 23 - 26 MS Standard Data Shell Material Finish Material Material Finish Termination Insulator Contacts Aluminum alloy Olive drab chromate coating over cadmium plating Polychloroprene (resilient) acc. to MI-R-3065 Copper alloy or brass Silver plated, solder pot tinned Crimp or solder for AWG and metric contact size Operating Temperature -55/125C Separation Force (N) Contact sizes Separation force AWG Metric N min. - 10 0,3 16S/16 15S/15 1,0 12 25 1,5 8 100 3 4 160 4 0 500 8,5 Please note: Connector classes 00E / F, 01E / F, 06E / F and 08E are always delivered with cable bushing. Dimensions of cable bushing see page 22. Electrical Data Operating voltage and connector usage When the connectors in this catalogue are used for voltages greater than 50 Volts and have touchable conductive shell parts they must be used in accordance with the safety regulations DIN VDE Part 410; IEC 60364-4-41. This regulation basically dictates that the power source should be turned off before any mating and unmating of the connector, this regulation does not provide for protection against electrical shock when mating and unmating the connectors in the live condition. Nominal current and potential drop Maximum current ratings of contacts and maximum allowable voltage drop under test conditions when assembled as in service are shown below. Contact size AWG Contact size metric Wire size mm2 Current rating A* Potential drop mV 16S/16 15S/15 1,0/1,5 22 6 12 25 2,5 41 3 8 100 10 73 1 4 160 16 135 0,3 0 500 50 245 0,2 *measured between the contacts at +25-3 C Service rating MS connectors show no evidence of breakdown when the test voltage given below is applied between the two closest contacts and between the shell and the contacts closest to the shell for a period of one minute. High potential test voltage is conducted in VG 95319 part 2 test no. 5.13 and VG 95210 part 31. MS Service rating Test voltage Veff 50 Hz Air spacing mm Creeping distance mm 4 Instruments 1050 0,7 0,7 A 1600 1,1 1,1 D 2500 2,8 2,8 E 3000 4,8 4,8 Dimensions are mm Subject to changes MS Part Number Explanation MS CA Prefix MS - conform to MIL-C-5015 CA - Cannon designation for any modification Shell style (see pages 17 - 22) 3100 - wall mounting receptacle 3101 - cable connecting plug 3102 - box mounting receptacle 3106 - straight plug 3108 - 90 plug Class E - with resilient insulator and integral clamp for cable strain relief F - same as E, however style 3106 with O-ring seal under the coupling nut R - with resilient insulator and shortened, lightweight endbell (additional sealing with O-ring under the coupling nut for shell styles 3106 and 3108) Shell size 10S, 12S, 12, 14S, 14, 16S, 16, 18, 20, 22, 24, 28, 32 and 36 Contact arrangements See pages 6 through 16 Contact type P - pin S - socket Alternate insert position Modifications A176 - Contacts hard gold over nickel F 80 - Snap-in crimp contacts for AWG size conductors F183 - Snap-in crimp contacts for metric conductors (Crimp contacts are to be ordered separately and will be supplied as loose pieces. After wiring they are inserted into the insulator by the customer) 5 3106 3106 R F 18-1 18-1 P S W - * F80* MS The connectors are designed for individual wiring. Spray water and moisture resistance are only guaranteed if wires according to MIL-W5086, LN 9251 (for AWG diameters), TL 6145009 and TL 6145-011 (for metric diameters) are Wire Selection Contact size - / 10 16S/15S 16 / 15 12 / 15 8 / 100 4 / 160 0 / 500 Conductor size for solder contacts AWG mm2 - 16-22 16-22 12-14 8 - 10 4-6 0-2 Contact Arrangements - 1,2 - 0,4 1,2 - 0,4 3,5 - 2,0 8,5 - 4,5 21,5 - 13,5 53,0 - 33,5 for crimp contacts AWG conductor mm - - 16 1,25 - 1,7 16 1,25 - 1,7 12 1,95 - 2,2 8 4,0 - 4,5 4 6,0 - 6,9 0 10,6 - 11,5 metric mm2 0,75 1,0 1,0 - 1,7 1,0 - 1,5 2,5 10 16 50 used. When using wires which do not correspond to these specifications the wire diameters and outer dimensions of the insulation indicated in below table have to be adhered to. conductor mm 1,0 - 1,4 1,25 - 1,7 1,25 - 1,7 1,95 - 2,2 4,3 - 4,8 5,2 - 6,0 9,6 - 10,7 Insulation sizes (in mm) for AWG contacts - 1,63 - 3,3 1,63 - 3,3 2,9 - 4,3 2,9 - 6,4 7,0 - 9,4 10,6 - 14,0 metric contacts 2,0 - 2,5 2,2 - 2,8 2,2 - 2,8 3,1 - 3,5 5,9 - 6,5 7,1 - 7,7 12,1 - 12,8 In the table on pages 7 - 14 the contact arrangements are listed by shell sizes. The shell size and the contact arrangement number are given in the designation printed in bold typefaces: the digits following the dash are the contact arrangement number (see Part Number Explanation on page 5). Alternate Insert Positions Alternate insert positions can be offered to prevent mismating of adjacent identic connectors. Furthermore, the number of contacts and the AWG wire sizes are included in the table. The recommended wire sizes are shown on this page, the electrical data on page 4. Please note: All MS qualified insert positions are listed on pages 7 - 14. Other positions than normal are not available from stock. The standard insert position is without designation. The four alternate positions are designated W, X, Y and Z (see diagram below). Pin insert front view 6 Dimensions are mm Subject to changes MS Contact Arrangements No. of contacts Contact arrangement Contact size AWG Service rating 3 10SL-3 16S A - - - 2 10SL-4 16S A - - 2 12S-3 + 16S A 70 1 12-5 12 D 3 14S-1 16S 4 Insulator weight (g) including contacts pin socket - 6 9 - - 4 6 145 215 290 4 6 - - - - A - - - - 6 9 14S-2 + 16S Inst. - 120 240 - 7 11 5 14S-5 + 16S Inst. - 110 - - 9 13 6 14S-6 16S Inst. - - - - 11 15 3 14S-7 + 16S A 90 180 270 - 6 9 MIL-C-5015 contact arrangement 7 Insulator position - see diagram on page 6 W X Y Z VG95234 contact arrangement + MS polarization Contact Arrangements MS Contact Arrangements No. of contacts Contact arrangement Contact size AWG Service rating 2 14S-9 + 16S INST 70 145 215 7 16S-1 + 16S A 80 - 5 16S-8 + 16S A - 16-7 + 16 (A, B) 8 (C) A 2 1 2 2 16-9 + 16 (B,D) 12 (A,C) 3 Insulator weight (g) including contacts pin socket 290 5 18 - 280 14 19 170 265 - 10 15 80 110 250 280 16 25 A 35 110 250 325 13 20 16-10 12 A 90 180 270 - 17 24 2 16-11 + 12 A 35 110 250 325 11 17 1 16-12 4 A 0 - - - 24 28 10 18-1 + 16 A (B, C, F, G) 70 INST (all other) 145 - 290 24 37 2 18-3 + 12 D - - - - 13 22 4 18-4 + 16 D 35 110 250 325 19 30 3 4 MIL-C-5015 contact arrangement 8 Insulator position - see diagram on page 6 W X Y Z VG95234 contact arrangement + MS polarization Dimensions are mm Subject to changes Contact Arrangements MS Contact Arrangements No. of contacts Contact arrangement Contact size AWG Service rating 18-5 + 16 (A) 12 (B,C) D 80 110 250 1 2 18-8 + 16 (A-G) 12 (H) A 70 - 7 1 18-9 + 16 (B,C,E-G) 12 (A,D) INST 80 5 2 4 18-10 + 12 A 5 18-11 + 12 6 Insulator weight (g) including contacts pin socket 280 15 25 - 290 18 30 110 250 280 18 30 - 120 240 - 13 22 A - 170 265 - 31 40 18-12 + 16 A 80 - - 280 15 25 18-13 + 12 (B,C) 8 (A) A 80 110 250 280 15 24 1 20-2 0 D - - - - 46 55 4 20-4 + 12 D 45 110 250 - 24 40 8 20-7 + 16 A (C-F) D (A;B;G;H) 80 110 250 280 28 42 20-8 16 (B;C;E;F) 8 (A;D) INST 80 110 250 280 37 49 20A9 12 D (J) A (all other) - - - - 21 35 3 8 7 4 3 1 6 4 2 9 MIL-C-5015 contact arrangement 9 Insulator position - see diagram on page 6 W X Y Z VG95234 contact arrangement + MS polarization MS Contact Arrangements No. of contacts Contact arrangement Contact size AWG Service rating 19 20A48 16 INST - 80 280 7 20-15 + 12 A 80 - 20-16 + 16 (A-G) 12 (H;I) A 80 7 2 20-17 + 16 12 A 1 5 20-19 + 8 Insulator weight (g) including contacts pin socket - 30 50 - 280 27 46 110 250 280 19 32 90 180 270 - 20 33 A 90 180 270 - 33 46 20-24 + 16 (A;C) 8 (B;D) A 35 110 250 325 40 53 14 20-27 + 16 A 35 110 250 325 26 42 17 20-29 + 16 A 80 - - 280 29 47 11 20-33 16 A - - - - 23 38 3 22-2 + 8 D 70 145 215 290 35 50 9 6 3 4 2 2 MIL-C-5015 contact arrangement 10 Insulator position - see diagram on page 6 W X Y Z VG95234 contact arrangement + MS polarization Dimensions are mm Subject to changes MS Contact Arrangements No. of contacts Contact arrangement Contact size AWG Service rating 1 22-7 0 E 0 - - 3 22-9 + 12 E 70 145 22-12 + 16 (A;C;D) 8 (B;E) D 80 19 22-14 + 16 A 14 22-19 + 16 9 Insulator weight (g) including contacts pin socket - 45 57 215 290 21 32 110 250 280 28 42 80 - - 280 30 50 A 80 110 250 280 28 47 22-20 + 16 A 35 110 250 325 29 41 4 22-22 + 8 A - 110 250 - 38 50 8 22-23 + 12 D (H) A (all others) 35 - 250 - 34 54 9 8 1 22-27 + 16 (A-H) 8 (J) D (J) A (all others) 80 - 250 280 31 44 7 22-28 + 12 A - - - - 38 54 5 3 2 MIL-C-5015 contact arrangement 11 Insulator position - see diagram on page 6 W X Y Z VG95234 contact arrangement + MS polarization MS Contact Arrangements No. of contacts Contact arrangement Contact size AWG Service rating 7 24-2 + 12 D 80 - - 16 14 2 24-7+ 16 (A-M,O) 12 (P,N) A 80 110 7 24-10 + 8 A 80 24-11 + 12 (A-C,G-I) 8 (D;F) A 6 3 3 2 24-12 12 4 12 Insulator weight (g) including contacts pin socket 280 33 53 250 280 45 65 - - 280 65 85 35 110 250 325 55 75 A - - - - 60 80 24-19 16 A - - - - 28 47 11 9 2 24-20 + 16 (A-D,G-L) 12 (E;F) D 80 110 250 280 40 60 4 24-22 + 8 D 45 110 250 - 44 61 24 24-28 + 16 Inst. 80 110 250 280 40 65 9 5 MIL-C-5015 contact arrangement 12 Insulator position - see diagram on page 6 W X Y Z VG95234 contact arrangement + MS polarization Dimensions are mm Subject to changes MS Contact Arrangements No. of contacts Contact arrangement Contact size AWG Service rating 22 18 4 28-11 + 16 (A-I,N-X) 12 (J-M) A 80 110 250 26 28-12 + 16 A 90 180 35 28-15 + 16 A 80 14 4 10 28-20 + 16 (K-N) 12 (A-J,P) A 37 28-21 + 16 A 9 28A16 16 (A;D-F;J) 4 (B;C;G;H) A (e) INST (all other) 5 4 28 9 19 28A63 12 16 5 32-1 + 12 (A, C, D) 0 (B, E) 3 2 Insulator weight (g) including contacts pin socket 280 65 110 270 - 47 77 110 250 280 54 90 80 110 250 280 65 110 80 110 250 280 58 93 100 260 - 85 135 - - - - 85 135 80 110 250 280 - - A (e) INST (all other) E (A) D (all other) MIL-C-5015 contact arrangement 13 Insulator position - see diagram on page 6 W X Y Z VG95234 contact arrangement + MS polarization MS Contact Arrangements No. of contacts Contact arrangement Contact size AWG Service rating 2 32-5 + 0 D 35 110 250 23 16 2 3 1 32-6 + 16 (A-D;S) 12 (U;V) 8 (P-T) 4 (W;X) A 80 110 35 28 7 32-7 + INST (A;B;h;i) 16 (A-N;W;Z;a;k) A (all other) 12 (O-V) 80 30 24 6 32-8 + A 16 (A-L;T-Z;a-e) 12 (M-S) 4 32-17 + 4 61 41 20 Insulator weight (g) including contacts pin socket 325 86 114 250 280 130 170 125 235 280 110 160 80 125 235 280 105 155 D 45 110 250 - 101 128 32A69 20 16 INST - 110 250 - 49 84 4 36-5 + 0 A - 120 240 - 152 181 48 36-10 + 16 A 80 125 235 280 79 133 MIL-C-5015 contact arrangement 14 Insulator position - see diagram on page 6 W X Y Z VG95234 contact arrangement + MS polarization Dimensions are mm Subject to changes Contact Arrangements MS Contact arrangement No. of contacts Wire size AWG mm2 Amp. Service group Weight Polychloroprene insert lbs. gr. Shell size 10S/10SL Contact arrangement No. of contacts Wire size AWG mm2 Amp. Service group Weight Polychloroprene insert lbs. gr. Shell size 18 (continued) 10SL-3 3 16 1,5 22 A P.010 S.017 4 8 18-5 2 1 12 16 2,5 1,5 41 22 D P.040 S.059 18 27 10SL-4 2 16 1,5 22 A P.009 S.014 4 6 18-6 1 4 16,0 13,5 D P.048 S. - 22 - 18-8 1 7 12 16 2,5 1,5 41 22 A P.044 S.062 20 28 18-9 2 5 12 16 2,5 1,5 4 22 Inst. P.045 S.062 20 28 18-10 4 12 2,5 41 A P.046 S.067 21 30 Shell size 12/12 12S-3 2 16 1,5 22 A 12-5 1 12 2,5 41 D P.010 S.016 P.- 5 7 - Shell size 14/14S 14S-1 14S-2 14S-5 14S-6 3 4 5 6 16 16 16 16 1,5 1,5 1,5 1,5 22 22 22 22 A Inst. Inst. Inst. P.S.- - 18-11 5 12 2,5 41 A P.049 S.071 22 32 P.019 S.028 9 13 18-12 6 16 1,5 22 A P.039 S.054 18 24 P.017 S.029 8 13 18-13 1 8 10,0 73 A P.S.- - P.031 S.015 15 7 Shell size 20 14S-7 3 16 1,5 22 A P.015 S.024 7 11 20-2 1 0 50 245 D P.092 S.101 41 45 14S-9 2 16 1,5 22 A P.013 S.022 6 10 20-4 4 12 2,5 41 D P.057 S.086 26 38 20-7 8 16 1,5 22 A (C,D,E,F) D (A,B.H.G) P.053 26 S.076 34 Shell size 16/16S 16S-1 7 16 1,5 22 A P.025 S.042 11 19 16-7 1 2 8 16 10,0 1,5 73 22 A P.S.- - 20-15 7 12 2,5 41 A P.068 S.100 30 45 16S-8 5 16 1,5 22 A P.023 S.039 10 18 20-16 2 7 12 16 2,5 1,5 41 22 A P.059 S.084 26 38 16S-9 5 16 1,5 22 A P.023 S.039 10 18 20-17 5 1 12 16 2,5 1,5 41 22 A P.068 S.098 31 38 16-9 2 2 12 16 2,5 1,5 41 22 A A P.031 S.044 14 20 20-19 3 8 10,0 73 A P.068 S.091 31 41 16-10 3 12 2,5 41 A P.031 S.047 14 21 20-24 2 2 8 16 10,0 1,5 73 22 A P.062 S.085 28 38 16-11 2 12 2,5 41 A P.028 S.042 13 19 20-27 14 16 1,5 22 A P.062 S.082 28 37 16-12 1 4 16,0 135 A P.031 S.047 14 21 20-29 17 16 1,5 22 A P.065 S.085 29 38 20-33 11 16 1,5 22 A P.057 S.079 25 35 20A9 9 - 2,5 41 D for J P.020 S.033 9 15 19 - 1,5 22 Inst. P .020 S.036 16 P.059 S.080 26 36 Shell size 18 18-1 18-3 18-4 15 10 2 4 18 12 16 1,5 2,5 1,5 22 41 22 A (B,C,F,G) P.044 Inst. (all others) S.058 20 D P.038 S.057 17 26 20A48 P.037 S.053 17 24 20-8 D 26 4 2 16 8 1,5 10 22 73 Inst. Contact Arrangements MS Contact arrangement No. of contacts Wire size AWG mm2 Amp. Service group Weight Polychloroprene insert lbs. gr. Shell size 22 Contact arrangement No. of contacts Wire size AWG mm2 Amp. Service group Weight Polychloroprene insert lbs. gr. Shell size 28 22-2 3 8 10 73 D P.077 S.104 34 47 28-11 4 18 12 16 2,5 1,5 41 22 A P.131 S.182 59 53 22-7 1 0 50 245 E P.101 S.- - 28-12 26 16 1,5 22 A P.127 S.172 57 78 22-9 3 12 2,5 41 E P.062 S.092 28 42 28-15 35 16 1,5 22 A P.139 S.181 63 82 22-12 2 3 8 16 10 1,5 73 22 D P.072 S.100 32 45 28-20 10 4 12 16 2,5 1,5 41 22 A P.134 S.196 80 89 22-14 19 16 1,5 22 A P.077 S.100 34 45 28-21 37 16 1,5 22 A P.142 S.183 64 83 22-19 14 16 1,5 22 A P.070 S.095 31 43 28A16 4 5 4 16 16 1,5 135 22 A P.S.- - 22-20 9 16 1,5 22 A P.063 S.090 29 41 28A63 19 9 - 1,5 2,5 22 41 A P.042 S.077 19 35 22-22 4 8 10 73 A P.085 S.112 38 50 0 12 50 2,5 245 41 E (A) P.D (all others) S.- D (H) P.080 A (all others) S.118 36 53 32-5 2 0 50 245 D P.S.- - 32-6 2 3 2 16 4 8 12 16 16 10 2,5 1,5 135 73 41 22 A P.-223 S.287 101 130 32-7 7 12 2,5 41 28 16 1,5 22 Inst. (A,B,h,j) P.198 D (all others) S.274 Shell size 32 22-23 22-27 22-28 8 12 2,5 41 1 8 8 16 10 2,5 73 22 A (H) D (J) P.070 S.097 31 44 7 12 2,5 41 A P.086 S.120 38 54 Shell size 24 24-2 7 12 2,5 41 D P.089 S.133 40 60 32-1 2 3 - 89 124 24-7 2 14 12 16 2,5 1,5 41 22 A P.090 S.125 40 56 32-8 6 24 12 16 2,5 1,5 41 22 A P.189 S.265 86 120 24-10 7 8 10 73 A P.125 S.157 56 71 32-17 4 4 16 135 D P.223 S.283 101 129 24-11 3 6 8 12 10 2,5 73 41 A P.111 S.153 50 69 32A69 41 20 - 1,0 1,5 7,5 22 Inst. P.119 S.121 54 55 24-12 3 2 12 4 10 16 41 135 A P.027 S.051 12 23 Shell size 36 24-19 12 16 1,5 22 A P.S.- - 24-20 2 9 12 16 2,5 1,5 41 22 D P.083 S.120 37 54 24-22 4 8 10 73 D P.S.132 59 24-28 24 16 1,5 22 Inst. P.096 S.126 43 57 16 36-5 4 0 50 245 A P.S.- - 36-10 48 16 1,5 22 A P.214 S.321 97 145 For additional contact arrangements please consult factory. Dimensions are mm Subject to changes Wall Mounting Receptacle MS MS3100E / CA3100E / MS3100F MS3100E and F are wall mounting receptacles which mate with 3106 and 3108 plugs. Note: MS3100E corresponds to MS3100F and is available upon request. For new programs please order MS3100F only. If crimp version is required please order CA3100E...F80 or CA3100E...F183 Order reference Pin insert* MS3100E10SL-**P MS3100E-12S-**P MS3100E14S-**P MS3100E16S-**P MS3100E12-**P MS3100E14-**P MS3100E16-**P MS3100E18-**P MS3100E20-**P MS3100E22-**P MS3100E24-**P MS3100E28-**P MS3100E32-**P MS3100E36-**P A Thread 5/8-24 EF-2A 3/4-20UNEF-2A 1/8-20UNEF-2A 1 -20UNEF2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1 -20UNEF-2A 1-1/8-18NEF-2A 1-1/4-18NEF-2A 1-3/8-18NEF-2A 1-1/2-18NEF-2A 1-3/4-18NS-2A 1 -18NS-2A 2-1/4-16UN-2A *For socket inserts substitute S for P B min. 9,5 9,5 9,5 9,5 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 E1) max. 6,5 6,5 9,0 11,0 6,5 9,0 11,0 14,2 15,8 15,8 21,4 21,4 26,7 31,7 K 0,7 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,9 3,9 3,0 3,9 3,0 3,9 3,9 L max. 60 60 70 70 70 70 70 77 77 77 77 85 85 105 M +0,4 14,2 14,2 14,2 14,2 19,0 19,0 19,0 19,0 19,0 19,0 20,6 20,6 22,2 22,2 **Add contact arrangement number (see pages 7 - 14) 1) R 0,1 18,2 20,6 23,0 24,6 20,6 23,0 24,6 27,0 29,4 31,8 34,9 39,7 44,5 49,2 S 0,3 25,4 28,0 30,0 32,5 28,0 30,0 32,5 35,0 38,0 41,0 44,5 50,8 57,0 63,5 V max. 22,7 22,7 27,5 30,0 22,7 27,5 30,0 32,2 37,5 37,5 43,3 43,3 51,7 58,0 W max. 27,0 27,0 34,0 38,0 27,0 34,0 38,0 40,5 47,5 47,5 54,0 54,0 64,5 73,0 T +0,2 / -0,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,7 3,7 4,4 4,4 maximum cable diameter MS3100R / CA3100R The MS3100R receptacles feature a shorter and lightweight endbell and mate with 3106 and 3108 plugs. If crimp version is required please order CA3100R...F80 or CA3100R...F183 Order reference Pin insert* MS3100R-10SL-**P MS3100R-12S-**P MS3100R14S-**P MS3100R16S-**P MS3100R12-**P MS3100R14-**P MS3100R16-**P MS3100R18-**P MS3100R20-**P MS3100R22-**P MS3100R24-**P MS3100R26-**P MS3100R32-**P MS3100R36-**P A Thread 5/8-24NEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1 -20UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1 -20UNEF-2A 1 1/8-18NEF-2A 1-1/4-18NEF-2A 1-3/8-18NEF-2A 1-1/2-18NEF-2A 1-3/4-18 S-2A 2 -18NS-2A 2-1/4-16UN-2A *For socket inserts substitute S for P 17 B min. 9,5 9,5 9,5 9,5 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 K 0,7 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,9 3,9 3,9 3,9 3,9 3,9 3,9 L max. 45 45 55 55 55 55 55 60 60 60 60 67 67 85 M +0,4 14,2 14,2 14,2 14,2 19,0 19,0 19,0 19,0 19,0 19,0 20,6 20,6 22,2 22,2 **Add contact arrangement number (see pages 7 - 14) P max. 24,4 24,4 29,0 31,5 24,4 29,0 31,5 36,6 39,7 39,7 47,4 47,4 55,9 60,8 R 0,1 18,2 20,6 23,0 24,6 20,6 23,0 24,6 27,0 29,4 31,8 34,9 39,7 44,5 49,2 S 0,3 25,4 28,0 30,0 32,5 28,0 30,0 32,5 35,0 38,0 41,0 44,5 50,8 57,0 63,5 T +0,2 / -0,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,7 3,7 4,4 4,4 Cable Connecting Plug MS MS3101E/CA3101E MS3101F MS3101E and F are cable connecting plugs without flange and coupling nut. MS3101E and F mate with 3106 and 3108 plugs. For new programs order MS3101F only. If crimp version is required please order CA3101E...F80 or CA3101E...183 Order reference Pin insert* MS3101E10SL-**P MS3101E12S-**P MS3101E14S-**P MS3101E16S-**P MS3101E12-**P MS3101E14-**P MS3101E16-**P MS3101E18-**P MS3101E20-**P MS3101E22-**P MS3101E24-**P MS3101E28-**P MS3101E32-**P MS3101E36-**P A Thread 5/8-2ENEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1 -20U EF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1 -20UNEF-2A 1-1/8-18NEF-2A 1-1/4-18NEF-2A 1-3/8-18NEF-2A 1-1/2-18NEF-2A 1-3/4-18NS-2A 2 -18NS-2A 2-1/4-16UN-2A *For socket inserts substitute S for P B min. 9,5 9,5 9,5 9,5 15,8 15,8 15,8 15,8 15,8 15,8 15,9 15,8 15,8 15,8 E 1) max. 6,5 6,5 9,0 11,0 6,5 9,0 11,0 14,2 15,8 15,8 21,4 21,4 26,7 31,7 G max. 21,8 25,0 28,2 31,4 25,0 28,2 31,4 34,5 37,6 41,0 43,8 50,5 57,0 63,2 K 0,7 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,9 3,9 3,9 3,9 3,9 3,9 3,9 **Add contact arrangement number (see pages 7 - 14) L max. 60 60 70 70 70 70 70 77 77 77 77 85 85 105 1) M +0,4 14,2 14,2 14,2 14,2 19,0 19,0 19,0 19,0 19,0 19,0 20,6 20,6 22,2 22,2 S max. 16,2 19,3 22,5 25,6 19,3 22,5 25,6 28,8 32,0 35,2 38,4 44,8 51,2 57,5 V max. 22,7 22,7 27,5 30,0 22,7 27,5 30,0 32,2 37,5 37,5 43,3 43,3 51,7 58,0 W max. 27,6 27,0 34,0 38,0 27,0 34,0 38,0 40,5 47,5 47,5 54,0 54,0 64,5 72,0 maximum cable diameter MS3101R / CA3101R MS3101 cable connecting plugs without coupling nut feature a shorter and lightweight endbell than MS3101E and mate with 3106 and 3108 plugs. If crimp version is required please order CA3101R..F80 or CA3101R...F183 Order reference Pin insert* MS3101R10SL-**P MS3101R12S-**P MS3101R14S-**P MS3101R16S-**P MS3101R12-**P MS3101R14-**P MS3101R16-**P MS3101R18-**P MS3101R20-**P MS3101R22-**P MS3101R24-*P MS3101R28.**P MS3101R32-**P MS3101R36-**P A Thread 5/8-24NEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1 -20UNEF-2A 3/4-0UNEF-2A 7/8-20UNEF-2A 1 -20UNEF-2A 1-1/8-18NEF-2A 1-1/4-18NEF-2A 1-3/8-18 EF-2A 1-1/2-18NEF-2A 1-3/4-18NS-2A 2 -18NS-2A 2-1/4-16UN-2A *For socket inserts substitute S for P 18 B min. 9,5 9,5 9,5 9,5 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 G max. 21,8 25,0 28,2 31,4 25,0 28,2 31,4 34,5 37,6 41,0 43,8 50,5 57,0 63,2 K 0,7 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,9 3,9 3,0 3,9 3,9 3,9 3,9 L max. 45 45 55 55 55 55 55 60 60 60 60 67 67 85 M +0,4 14,2 14,2 14,2 14,1 19,0 19,0 19,0 19,0 19,0 19,0 20,6 20,6 22,2 22,2 P max. 24,4 24,4 29,0 31,5 24,4 29,0 31,5 36,6 39,7 39,7 47,4 47,4 55,9 60,8 S max 16,2 19,9 22,5 25,6 19,3 22,5 25,6 28,8 32,0 35,2 38,4 44,8 51,2 57,5 **Add contact arrangement number (see pages 7 - 14) Dimensions are mm Subject to changes Box Mounting Receptacle / Straight Plug MS MS3102E MS3102R CA3102E MS3102E and R are box mounting receptacles with square flange and mate with 3106 and 3108 plugs. Note: For new programs order MS3102R only. If crimp version is required please order CA3102R...F80 or CA3102R...F183. Dimension X max for pin or socket (solder contacts only) Shell size 16 10SL 13,6 12S, 14S,16S 13,2 12 17,9 14 17,9 16 17,9 18 17,1 20, 22 17,1 24, 28 15,5 32, 36 13,9 Order reference Pin insert* MS3102R10SL-**P MS3102R12S-**P MS3102R14S-**P MS3102R16S-**P MS3102R16S-**P MS3102R12-**P MS3102R14-**P MS3102R16-**P MS3102R18-**P MS3102R20-**P MS3102R22-**P MS3102R24-**P MS3102R28-**P MS3102R32-**P MS3102R36-**P A Thread 5/8-24NEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1 -20U EF-2A 1 -20UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1 -20UNEF2A 1-1/8-18NEF-2A 1-1/4-18NEF-2A 1-3/8-18NEF-2A 1-1/2-18NEF-2A 1-3/4-18NS-2A 2 -18NS-2A 2-1/4-16UN-2A *For socket inserts substitute S for P B min. 9,5 9,5 9,5 9,5 9,5 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 12 17,9 17,9 17,9 17,1 17,1 15,5 13,9 Contact size 8 19,5 19,5 18,7 18,7 17,1 15,5 K 0,7 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,9 3,9 3,9 3,9 3,9 3,9 3,9 4 19,5 18,7 18,7 17,1 15,5 0 24,7 23,1 21,5 L max. 25,1 25,1 25,1 25,1 25,1 34,6 34,6 34,6 34,6 34,6 34,6 36,2 36,2 37,8 37,8 M +0,4 14,2 14,2 14,2 14,2 14,2 19,0 19,0 19,0 19,0 19,0 19,0 20,6 20,6 22,2 22,2 P max. 15,9 15,9 19,0 22,2 22,2 15,9 19,0 22,2 25,4 29,0 32,2 35,3 41,2 47,6 52,4 R 0,1 18,2 20,6 23,0 24,6 24,6 20,6 23,0 24,6 27,0 29,4 31,8 34,9 39,7 44,5 49,2 S 0,3 25,4 28,0 30,0 32,5 32,5 28,0 30,0 32,5 35,0 38.0 41,0 44,5 50,8 57,0 63,5 T +0,2 / -0,2 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,7 3,7 4,4 4,4 **Add contact arrangement number (see pages 7 - 14) MS3106E / CA3106E MS3106F / CA06R If crimp version is required please order CA3106E...F80 (without O ring), CA3106E...F183 (without O ring) or CA06R...F183 (with O ring). MS3106E and F are straight plugs. They mate with 3100 and 3102 receptacles and 3101 plugs. Note: MS3106E corresponds to MS3106F, however, MS3106F has an O ring seal. For new programs order MS3101F only. Order reference Pin insert* MS3106E10SL-**P MS3106E12S-**P MS3106E14S-**P MS3106E16-**P MS3106E12-**P MS3106E14-**P MS3106E16-**P MS3106E18-**P MS3106E20-**P MS3106E22-**P MS3106E24-**P MS3106E28-**P MS3106E32-**P MS3106E36-**P A Thread 5/8-24NEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1 -20UNEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1 -20UNEF-2B 1-1/8-18NEF-2B 1-1/4-18NEF-2B 1-3/8-18NEF-2B 1-1/2-18NEF-2B 1-3/4-18NS-2B 2 -18NS-2B 2-1/4-16UN-2B *For socket inserts substitute S for P 19 E 1) max. 6,5 6,5 9,0 11,0 6,5 9,0 11,0 14,2 15,8 15,8 21,4 21,4 26,7 31,7 L max. 55,0 55,0 60,0 60,0 70,0 70,0 70,0 75,0 75,0 75,0 75,0 90,0 90,0 100,0 **Add contact arrangement number (see pages 7 - 14) P max. 24,1 25,8 28,8 31,8 25,6 28,8 31,8 34,1 37,4 40,5 43,8 50,2 56,4 62,8 1) maximum cable diameter V max. 22,7 22,7 27,5 30,0 22,7 27,5 30,0 32,2 37,5 37,5 43,3 43,3 51,7 58,0 W max. 27,0 27,0 34,0 38,0 27,0 34,0 38,8 40,5 47,5 47,0 54,0 73,0 64,5 73,0 Straight Plug / 90 Plug MS MS3106R / CA3106R The MS3106R straight plug has a shorter lightweight endbell than MS3106E and F. It contains an O ring seal under the coupling nut. MS3106R plugs mate with 3100 and 3102 receptacles and 3101 plugs. If crimp version is required please order CA3106R...F80 or CA3106R...183 Order reference Pin insert* MS3106R10SL-**P MS3106R12S-**P MS3106R14S-**P MS3106R16S-**R MS3106R12-**P MS3106R14-**P MS3106R16-**P MS3106R18-**P MS3106R20-**P MS3106R22-**P MS3106R24-**P MS3106R28-**P MS3106R32-**P MS3106R36-**P A Thread 5/8-24NEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1 -20UNEF-2B 3/4-20U EF-2B 7/820UNEF2B 1 -20UNEF-2B 1-1/8-18NEF-2B 1-1/4-18 EF-2B 1-3/8-18NEF-2B 1-1/2-18 EF-28 1-3/4-18NS-2B 2 -18NS-2B 2-1/4-16UN-2B L max. 40,0 40,0 45,0 45,0 55,0 55,0 55,0 60,0 60,0 60,0 60,0 70,0 70,0 90,0 M max. 24,4 24,4 29.0 31,5 24,4 29,0 31,5 36,5 39,7 39,7 47,4 47,4 55,9 60,8 *For socket inserts substitute S for P **Add contact arrangement number (see pages 7 - 14) P max. 24,1 25,8 28,8 31,8 25,8 28,8 31,8 34,1 37,4 40,5 43,6 50,2 56,4 62,8 If crimp version is required please order CA3108E...F80 (without O ring), CA3108E...F183 (without O ring) or CA3108R...F80 (with O ring), CA3108R...F183 (with O ring) MS3108E / CA3108E MS3108R / CA3108R MS3108R 90 right angle plugs mate with 3100 and 3102 receptacles and 3101 plugs. The 3108R has an O ring seal under the coupling nut. If no O ring is required the order reference is MS3108E. Note: MS3108R is without cable clamp. If it is required with cable clamp please order the clamp separately. Order reference Pin insert* MS3108R10SL-**P MS3108R12S-**P MS3108R14S-**P MS3108R16S-**R MS3108R12-**P MS3108R14-**P MS3108R16-**P MS3108R18-**P MS3108R20-**P MS3108R22-**P MS3108R24-**P MS3108R28-**P MS3108R32-**P MS3108R36-**P A Thread 5/8-25NEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1 -20UNEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1 -20UNEF-2B 1-1/8-18NEF-2B 1-1/4-18NEF-2B 1-3/8-18NEF-2B 1-1/2-18NEF-2B 1-3/4-18NS-2B 2 -18NS-2B 2-1/4-16UN-2B *For socket inserts substitute S for P 20 E 1) max. 6,5 6,5 9,0 11,0 6,5 9,0 11,0 14,2 15,8 15,8 21,4 21,4 26,7 31,7 P max. 24,1 25,8 28,8 31,8 25,8 28,8 31,8 34,1 37,4 40,5 43,8 50,2 56,4 62,8 **Add contact arrangement number (see pages 7 - 14) R max. 22,7 22,7 27,5 30,0 22,7 27,5 30,0 32,2 37,5 37,5 43,3 43,3 51,7 58,0 1) V max. 42,0 42,0 42,0 45,0 54,0 35,7 45,0 53,0 53,0 53,0 58,0 58,0 66,0 69,0 Y max. 45,0 45,0 47,0 48,0 54,0 55,0 57,0 58,0 61,0 61,0 66,0 66,0 72,0 75,0 maximum cable diameter Dimensions are mm Subject to changes MS Straight Plug - F Type CA3101F CA3101F is a cable connecting plug with threaded endbell. Crimp and solder versions are available (please indicate ...F80 or ...F183). CA3101F mate with 3106 and 3108 shell styles. Order reference Pin insert* CA3101F10SL-**P CA3101F12S-**P CA3101F14S-**P CA3101F16S-**P CA3101F12-**P CA3101F14-**P CA3101F16-**P CA3101F18-**P CA3101F20-**P CA3101F22-**P CA3101F24-**P CA3101F28-**P CA3101F32-**P CA3101F36-**P A Thread 5/8-24NEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1 -20UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1 -20UNEF-2A 1-1/8-18 EF-2A 1-1/4-18NEF-2A 1-3/8-18NEF-2A 1-1/2-18NEF-2A 1-3/4-18NS-2A 2 -18NS-2A 2-1/4-16UN-2A *For socket inserts substitute S for P C Thread 5/8-24NEF-2A 5/8-24NEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 5/8-24NEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1 -20UNEF-2A 1-3/16-18NEF-2A 1-3/16-18NEF-2A 1-7/16-18NEF-2A 1-7/16-18NEF-2A 1-3/4-18NS-2A 2 -18NS-2A B min. 9,5 9,5 9,5 9,5 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 G max. 16,2 19,3 22,5 25,6 19,3 22,5 25,6 28,8 32,0 35,2 38,4 44,8 51,2 57,5 H min. 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 11,0 11,8 J min. 8,2 8,2 11,1 14,3 8,2 11,1 14,3 16,7 19,8 19,8 25,4 27,0 32,5 35,7 K 0,7 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,9 3,9 3,9 3,9 3,9 3,9 3,9 L max. 45,0 45,0 45,0 45,0 57,0 57,0 57,0 57,0 57,0 57,0 57,0 62,0 62,0 62,0 M +0,4 14,2 14,2 14,2 14,2 19,0 19,0 19,0 19,0 19,0 19,0 20,6 20,6 22,2 22,2 S max. 21,8 25,0 28,2 31,4 25,0 29,2 31,4 34,5 37,6 41,0 43,8 50,5 57,9 53,2 **Add contact arrangement number (see pages 7 - 14) CA3106F CA3106F is a straight plug with external thread, however, without cable clamp and O ring seal. Crimp and solder versions are available (please indicate ...F80 or ...F183). CA3106F mate with 3100, 3101 and 3102 shell styles. Order reference Pin insert* CA3106F10SL-**P CA3106F12S-**P CA3106lF14S-**P CA3106F16S-**P CA3106F12-**P CA3106F14-**P CA3106F16-**P CA3106F18-**P CA3106F20-**P CA3106F22-**P CA31.06F24-**P CA3106F28-**P CA3106F32-**P CA3106F36-**P A Thread 5/8-243 EF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1 -20UNEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1 -20UNEF-2B 1-1/8-18NEF2B 1-1/4-18NEF-2B 1-3/8-18NEF-2B 1-1/2-18NEF-2B 1-3/4-18NS-2B 2 -18NS-2B 2-1/4-16UN-2B *For socket inserts substitute S for P 21 C Thread 5/8-24 EF-2A 5/8-24NEF2A 3/4-20UNEF 7/8-20UNEF-2A 5/8-24NEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1 -20UNEF-2A 1-3/16-18NEF-2A 1-3/16-18NEF-2A 1-7/16-18NEF-2A 1-7/16-18NEF-2A 1-3/4-18NS-2A 2 -18NS-2A E max. 50,0 50,0 50,0 50,0 60,0 60,0 60,0 60,0 60,0 60,0 65,0 65,0 65,0 80,0 **Add contact arrangement number (see pages 7 - 14) F max. 24,1 25,8 28,8 31,8 25,8 28,8 31,8 34,1 37,4 40,5 43,8 50,2 56,4 62,8 H min. 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 9,5 11,0 11,8 J min. 8,2 8,2 11,1 14,3 8,2 11,1 14,3 16,7 19,8 19,8 25,4 27,0 32,5 35,7 MS Straight Plug with Shrink Boot Adapter / Through-Bulkhead CA3106E-DN CA3106E-DN is a straight plug with endbell for shrink boot adapters. Crimp and solder versions are available (please indicate ...F80 or ...F183). CA3106-DN mate with 3100, 3101 and 3102 shell styles. Order reference Pin insert* CA3106E10SL--**-P-DN CA3105E12S-**-P-DN CA3106E14S-**-P-DN CA3106E16S-**-P-DN CA3106E12-**-P-DN CA3106E14-**-P-DN CA3106E16-**-P-DN CA3106E18-**-P-DN CA3106E20-**-P-DN CA3106E22-**-P-DN CA3106E24-**-P-DN CA3106E28-**-P-DN CA3106E32-**-P-DN CA3106E36-**-P-DN A Thread 5/8-24NEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1 -20UNEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1 -20UNEF-2B 1-1/8-18NEF-2B 1-1/4-18NEF-2B 1-3/8-18NEF-2B 1-1/2-16NEF-2B 1-3/4-18NS-2B 2 -18NS-2B 2-1/4-16UN-2B *For socket inserts substitute S for P B min. 7,7 7,9 10,6 13,5 7,9 10,6 13,5 14,6 18,5 20,8 24,6 27,0 33,3 38,5 C max. 13,2 13,2 17,0 21,9 13,2 17,0 21,9 21,9 26,6 26,2 34,5 34,5 43,6 43,6 D 0,2 15,5 15,5 19,1 23,9 15,5 19,1 23,9 23,9 29,6 29,6 37,8 37,8 47,8 47,8 E 0,2 17,0 17,8 19,1 23,9 17,8 20,1 23,5 26,5 30,2 33,6 36,1 41,4 48,6 54,8 F 0,5 11,7 11.8 11,7 11,5 11,7 11,7 11,5 12,7 12,7 12,7 12,7 12,7 15,2 15,2 L max. 11,7 5. 50,0 50,0 50,0 60,0 60,0 60,0 65,0 65,0 65,0 65,0 70,0 80,0 P max. 50,0 25,6 28,6 31,8 25,6 28,6 31,8 34,1 37,3 40,5 43,8 50,0 56,3 62,7 **Add contact arrangement number (see pages 7 - 14) TBF TBF is a through-bulkhead which mates with 3106 and 3108 plugs. Order reference Pin / Socket insert TBF10SL-**PS TBF12S-**PS TBF14S-**PS TBF16S-**PS TBF12-**PS TBF14-**PS TBF16-**PS TBF18-**PS TBF20-**PS TBF22-**PS TBF24-**PS TBF28-**PS TBF32-**PS TBF36-**PS A Thread 5/8-24NEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1 -20UNEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1 -20UNEF-2A 1-1/8-18NEF-2A 1-1/4-18NEF-2A 1-3/8-18NEF-2A 1-1/2-18NEF-2A 1-3/4-18NS-2A 2 -18NS-2A 2-1/4-16UN-2A *For socket inserts substitute S for P 22 B min. 9,5 9,5 9,5 9,5 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 15,8 L max. 40,1 40,1 40,1 40,1 54,4 54,4 54,4 54,5 54,5 54,5 54,5 54,5 54,5 54,5 M +0,4 14,2 14,2 14,2 14,2 19,0 19,0 19,0 19,0 19,0 19,0 20,5 20,6 22,2 22,2 R 0,1 18,2 20,6 23,0 24,6 20,6 23,0 24,6 27,0 29,4 31,8 34,9 39,7 44,5 49,2 S 0,3 25,4 28,0 30,0 32,5 28,0 30,0 32,5 35,0 38,0 41,0 44,5 50,8 57,0 63,5 T +0,2 / -0,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,7 3,7 4,4 4,4 **Add contact arrangement number (see pages 7 - 14) Dimensions are mm Subject to changes Accessories MS Cable Clamp with Bushing Cable clamps are available with or without bushing. To order bushings, add "with bushing" to the part number. For example: MS3057-10A with bushing. Order reference Shell size MS3057-4A MS3057-6A MS3057-8A MS3057-10A MS3057-12A MS3057-16A MS3057-20A MS3057-24A 10S, 12S, 12 14S, 14 16S, 16 18 20, 22 24, 26 32 36 A Thread 5/8-24NEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1 -20UNEF-2B 1-3/16-18NEF-2B 1-7/16-18NEF-2B 1-3/4-18NS-2B 2 -18NS-2B B max. 10,5 10,5 10,5 10,5 10,5 10,5 12,0 13,7 E max. 7,9 11,1 14,2 15,8 19,0 23,7 31,8 34,6 L max. 20,8 22,4 24,0 24,0 24,0 26,4 28,0 29,6 R max. 22,5 27,4 29,8 32,2 37,4 43,5 51,7 57,8 Shell weight gr 13,2 18,6 23,6 27,3 37,2 56,3 83,9 109,8 Telescoping Bushing Telescoping gland bushings (used with cable clamp MS3057A) keep dirt, oil and moisture out of endbell. Taping or wrapping wires is eliminated since bushing protects wires going through clamp. Combinations of bushings may be used to decrease cable entry diameter to improve sealing. Material is polychloroprene (MS). Order reference Shell size 812-8552-000 012-8554-000 012-0218-000 012-0219-000 012-0220-000 012-8555-000 012-8556-000 012-8557-000 012-8558-000 012-8556-000 012-0223-000 10SL, 12, 12S 14, 14S 16, 16S 18 20, 22 24, 28 24, 28 32 32 36 36 23 C max. 10,0 12,8 18,9 22,1 27,0 27,0 33,5 33,05 40,5 40,5 47,0 L max. 70,4 67,4 63,9 60,6 57,4 57,4 54,4 54,4 51,4 51,4 48,4 R -0,3 6,7 9,2 11,2 14,4 16,0 16,78 21,6 21,6 26,9 26,9 31,9 S -0,3 8,1 11,0 14,2 15,8 18,9 21,3 23,7 26,6 31,6 31,6 34,8 Accessories MS Plastic protective caps Material: Colour: Order reference MS3100 / 3101 / 3102 025-0460-000 025-0477-000 025-0478-000 025-0462-000 025-0479-000 025-0463-000 025-0480-000 025-0498-000 025-0484-000 025-0507-000 025-0467-000 025-0468-000 025-0469-000 025-0486-000 025-0487-000 025-0510-000 025-0488-000 025-0501-000 025-0489-000 025-0502-000 025-0490-000 025-0503-000 10SL Polyethylene Red MS3106 / 3108 10 SL 12S, 12 12S, 12 14S, 14 14S, 14 16S, 16 16S, 16 18 18 20 20 22 22 24 24 28 28 32 32 36 36 A max. 21,5 20,4 23,1 24,7 26,3 27,8 29,5 31,5 32,8 34,7 35,4 38,1 39,1 41,4 42,3 44,2 48,4 50,4 54,8 57,0 61,3 63,4 B max. 17,8 12,5 14,6 17,8 14,6 17,8 14,6 17,8 14,6 17,8 17,8 17,8 14,6 17,8 14,6 17,8 14,6 17,8 14,6 17,8 14,6 17,8 C 0,2 15,2 14,0 16,8 18,5 19,9 21,6 23,1 25,1 25,9 28,2 28,3 31,8 32,6 34,5 35,5 37,8 41,6 43,9 48,0 50,3 54,2 56,6 D max. 16,9 15,7 18,5 20,2 21,6 23,3 24,8 26,8 27,8 30,1 30,2 33,4 34,2 36,5 37,4 39,8 43,5 45,9 49,9 52,2 56,3 58,6 Dust caps for mating side of plugs only. Wire hole fillers Where contacts are not used, the contact cavities are to be closed with wire hole filers Contact size AWG 16S/16 12 8 4 0 24 metric 10 15S/15 25 60/100 160 500 Wire size AWG 20 16 12 8 4 0 Part number Colour 225-1000-000 225-0017-000 225-0018-000 225-0019-000 225-8502-000 225-8503-000 red blue yellow white green black Dimensions are mm Subject to changes Accessories MS Metal protective caps These externally threaded caps are used to protect 3106 and 3108 plugs. The material is aluminum alloy. The protective caps are furnished with a sash chain. They are also available with or without chain. MS Order reference with chain MS25042-10D MS25042-12D MS25042-14D MS25042-16D MS25042-18D MS25042-20D MS25042-20D MS25042-22D MS25042-24D MS25042-28D MS24042-32S MS25042-36D Cannon Order reference with chain CA17530-5101 CA17530-5102 CA17530-5103 CA17530-5104 CA17530-51005 CA17530-5106 CA17530.5106 CA17530-5107 CA17530-5108 CA17530-5109 CA17530-5110 CA17530-5111 Cannon Order reference without chain CA19741-10 CA19741-12 CA19741-14 CA19741-16 CA19741-18 CA19741-20 CA19741-20 CA19741-22 CA19741-24 CA19741-28 CA19741-32 CA19741-36 Shell size A Thread B min. H +0,2 F max. D max. G max. 10SL 12S, 12 14S, 14 16S, 16 18 20 20 22 24 28 32 36 5/8-24NEF-2A 3/4-20U EF-2A 7/8-20UNEF-2A 1 -20UNEF-2A 1-1/8-18NEF-2A 1-1/4-18NEF-2A 1-1/4-18NEF-2A 1-3/8-18NEF-2A 1-1/2-18NEF-2A 1-3/4-18NS-2A 2 -18NS-2A 2-1/4-16UN-2A 7,7 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 3,9 3,9 4,9 3,9 3,9 4,7 4,7 4,7 4,7 4,7 5,5 5,5 16,7 19,8 23,0 26,2 21,0 32,5 32,5 35,7 38,9 45,2 51,6 57,9 16,3 21,0 21,0 21,0 29,4 21,0 21,0 21,0 21,0 21,0 21,0 21,0 107,0 120,0 120,0 120,0 120,0 124,0 134,0 134,0 147,0 207.0 207,0 207,0 Shell weight with chain without chain gr. gr. 6,4 3,2 8,7 4,2 9,2 5,5 10,0 6,0 13,2 9,2 15,5 12,0 15,5 12,0 16,5 13,3 19,2 14,5 25,5 21,0 31,0 28,0 36,05 33,0 Metal protective caps These internally threaded caps are used to protect 3100, 3101 and 3102 receptacless. The material is aluminum alloy. The protective caps are furnished with or without a sash chain. MS Order reference with chain MS25043-10D MS25043-12D MS25043-14D MS25043-16D MS25043-18D MS25043-20D MS25043-22D MS25043-24D MS25043-28D MS25043-32D MS25043-36D 25 Cannon Order reference with chain CA2209-5101 CA2209-5102 CA2209-5103 CA2209-5104 CA2209-5105 CA2209-5106 CA2209-5107 CA2209-5108 CA2209-5109 CA2209-5110 CA2209-5111 Cannon Order reference without chain CA2322-2 CA2322-3 CA2322-4 CA2322-5 CA2322-6 CA2322-7 CA2322-8 CA2322-9 CA2322-10 CA2322-11 CA2322-12 Shell size A Thread B max. C max. D max. E +0,2 10SL 12S, 12 14S, 14 16S, 16 18 20 22 24 28 32 36 5/8-24NEF-2B 3/4-20UNEF-2B 7/8-20UNEF-2B 1 -20UNEF-2B 1-1/8-18NEF-2B 1-1/4-18NEF-2B 1-3/8-18NEF-2B 1-1/2-18NEF-2B 1-3/4-18NS-2B 2 -18NS-2B 2-1/4-16UN-2B 11,7 11,7 11,7 11,7 11,7 11,7 11,7 11,7 13,3 13,3 13,3 20,2 23,4 26,6 29,8 32,9 36,1 39,4 42,6 48,9 55,3 61,6 107,0 120,0 120,0 120,0 120,0 134,0 134,0 147,0 207,0 207,0 207,0 3,9 3,9 3,0 3,9 3,9 4,7 4,7 4,7 4,7 5,5 5,5 Shell weight with chain without chain gr. gr. 5,5 4,1 7,7 5,0 8,2 5,5 8,7 6,5 9,6 7,7 11,5 9,2 12,7 10,5 14,5 8,2 15,0 13,2 26,5 21,0 33,2 27,5 Accessories MS Dummy Receptacle MS3105 The dummy receptacle holds 3106 or 3108 plugs when not in use. Material: Aluminum alloy, finish is olive drab chromate over cadmium plate. Order reference MS for shell size A Thread K max. L max. NAE max. R 0,1 S 0,7 MS3105-10S MS3105-12S MS3105-14S MS3105-16S MS3105-12 MS31,05-14 MS3105-16MS3105-18 MS3105-20 MS3105-22 MS3105-24 MS3105-28 MS3105-32 MS3105-36 10SL 12S 14S 16S 12 14 16 18 20 22 24 28 32 36 5/8-24NEF-2A 3/4-20UNEF-2A 7/8-20UNEF-2A 1 -20UNEF-2A 3/3-20UNEF-2A 7/8-20UNEF 1 -20UNEF-2A 1-1/8-18UNEF-2A 1-1/4-18UNEF-2A 1-3/8-18UNEF-2A 1-1/2-18UNEF-2A 1-3/4-18UNS-2A 2 -18UNS-2A 2-1/4-16UN-2A 2,4 2,4 2,4 2,4 2,4 2,4 2,4 3,0 3,0 3,0 3,0 3,0 4,3 4,3 17,2 17,2 17,9 17,2 22,0 22,0 22,0 22,5 22,5 22,5 24,1 24,1 27,0 27,0 11,9 14,7 17,9 21,0 14,7 17,9 21,0 24,2 27,4 30,6 33,7 39,3 45,7 51,2 18,2 20,6 23,0 24,6 20,6 23,0 24,6 27,0 29,4 31,8 34,9 39,7 44,5 49,2 25,4 28,7 30,1 32,5 28,7 30,0 32,5 34,9 38,0 41,3 44,4 50,8 57,1 63,4 T +0,2 -0,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,1 3,7 3,7 4,4 4,4 Weight gr. 5,9 64, 7,7 9,1 7,3 9,1 10,0 14,1 15,0 16,8 21,8 25,4 37,2 44,9 Sealing Gaskets These sealing gaskets made of neoprene are used with flanged receptacles for sealing between the shell and the flange. Order reference MS Shell size 075-8512-000 075-8513-000 075-8514-000 075-8515-000 075-8516-000 075-8517-000 075-8518-000 075-8519-000 075-8520-000 075-8521-000 075-8522-000 10SL 12S, 12 14S, 14 16S, 16 18 20 22 24 28 32 36 26 A 0,1 25,4 28,0 30,0 32,5 35,0 38,0 41,0 44,5 50,8 57,0 64,5 B 0,3 18,2 20,6 23,0 24,6 27,0 29,4 31,8 34,9 39,7 44,5 49,2 C 0,2 15,7 18,9 22,1 25,3 28,4 31,6 34,8 38,0 44,3 50,7 57,0 D +0,2 4,2 4,2 3,2 4,2 4,2 4,2 4,2 4,2 5,2 5,2 5,2 Dimensions are mm Subject to changes MS Contacts Standard contacts and contacts with reduced termination size Finish: A36 - 5 m silver plated (Standard) Size 15S/16S, 15/16, 25/12, 60/100/8, 160/4, 500/0 Size 10/20 Pin Contacts Dimensions are mm Contact size Termination size mm2 AWG 10/20 0,50 - 1,0 0,2 - 0,4 0,75 - 1,5 0,3 - 0,6 0,14 - 0,38 0,75 - 1,5 0,3 - 0,6 0,14 - 0,38 2,0 - 3,0 0,75 - 1, 5 4,0 20/18 24/22 18 / 16 22 / 20 22 / 26 18 / 16 22 / 20 22 / 26 14 / 12 18 / 16 - 6,0 10,0 2,0 - 3,0 4,0 16,00 10,00 50,00 25,00 35,00 16,00 8 10 14 / 12 4 6 0 4 2 - 15S/16S 15/16 25/12 100/60/8 160/4 500/0 27 Cannon Part number with finish A36 A176 030-8585-006 030-8585-006 030-8585-010 030-8586-000 030-8586-006 030-8744-000 030-8744-006 030-8586-010 030-8587-000 030-8587-006 030-8659-000 030-8659-006 030-8587-030 030-8687-036 030-8588-000 030-8588-006 030-8588-010 030-8588-016 030-8588-054 330-8588-000 030-8588-006 030-8612-000 030-8612-006 030-8589-000 030-8589-006 030-8590-000 030-8590-006 030-8612-010 030-8612-020 030-8613-000 030-8613-006 030-8591-000 030-8591-006 030-8591-020 030-8613-010 030-8614-000 030-8614-006 030-8592-000 030-8592-006 030-8614-010 030-8614-020 030-8614-030 - d1 +0,05 d4 d6 d7 l1 0,15 l3 0,5 1,04 1,04 1,6 1,6 1,6 1,6 1,6 1,6 2,4 2,4 2,4 2,4 3,6 3,6 3,6 3,6 3,6 5,75 5,75 5,75 5,75 9,10 9,10 9,10 9,10 9,10 1,5-0,05 1,5-0,05 1,75-0,1 1,75-0,1 1,75-0,1 1,75-0,1 1,75-0,1 1,75-0,1 3,3-0,15 3,3-0,15 3,3-0,15 3,3-0,15 6,25-0,15 6,25-0,15 6,25-0,15 6,25-0,15 6,25-0,15 9,55-0,15 9,55-0,15 9,55-0,15 9,55-0,15 13,55-0,15 13,55-0,15 13,55-0,15 13,55-0,15 13,55-0,15 1,5+0,05 1,5+0,05 1,75+0,08 1,2+0,1 0,9+0,05 1,75+0,08 1,2+0,1 0,9+0,05 2,5+0,1 1,75+0,08 2,8+0,1 2,5+0,1 4,55+0,1 3,5+0,1 4,8+0,1 2,5+0,05 2,8+0,1 7,10+0,15 6,20+0,15 4,80+0,15 5,70+0,15 11,5+0,15 10,7+0,15 7,6+0,15 9,1+0,15 6,2+0,15 2,4-0,05 2,4-0,05 2,75-0,05 2,75-0,05 2,75-0,05 2,75-0,05 2,75-0,05 2,75-0,05 3,8-0,1 3,8-0,1 3,8-0,1 3,8-0,1 6,8-0,1 6,8-0,1 6,8-0,1 6,8-0,1 6,8-0,1 9,55-0,1 9,55-0,1 9,55-0,1 9,55-0,1 14,35-0,1 14,35-0,1 14,35-0,1 14,35-0,1 14,35-0,1 28,4 28,4 27,4 27,4 27,4 31,4 31,4 31,4 37,0 37,0 37,0 37,0 39,6 39,6 39,6 39,6 39,6 39,6 39,6 39,6 39,6 41,0 41,0 41,0 41,0 41,0 4,75 4,75 3,85 3,85 3,85 7,9 7,9 7,9 7,9 7,9 7,9 7,9 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 MS Contacts Standard contacts and contacts with reduced termination size Finish: A36 - 5 m silver plated (Standard) Size 15S/16S, 15/16 Socket contacts Size 60/100/160/500, 8/4/0 Dimensions are mm Contact size Termination size mm2 AWG 10/20 0,5 - 1,0 0,2 - 0,4 0,75 - 1,5 0,3 - 0,6 0,14 - 0,38 0,75 - 1,5 0,3 - 0,6 0,14 - 0,38 2,0 - 3,0 0,75 - 1, 5 4,0 0,3 - 0,6 20/18 24/22 18 / 16 22 / 20 22 / 26 18 / 16 22 / 20 22 / 26 14 / 12 18 / 16 22 / 20 6,0 10,0 2,0 - 3,0 16,00 10,00 50,00 25,00 35,00 16,00 10 14 / 12 4 6 0 4 2 - 15S/16S 15/16 25/12 100/60/8 160/4 500/0 28 Cannon Part number with finish A36 A176 031-8584-000 031-8584-006 031-8584-010 031-8555-110 031-8555-115 031-8688-110 031-8688-115 031-8555-010 031-8556-110 031-8556-115 031-8639-120 031-8639-115 031-8556-130 031-8557-000 031-8557-006 031-8557-020 031-8557-026 031-8557-010 031-8557-040 031-8519-000 031-8519-006 031-8558-000 031-8558-006 031-8559-000 031-8559-006 31-8519-010 030-8520-000 031-8520-006 031-8560-000 031-8560-006 031-8560-020 031-8520-010 031-8521-000 031-8521-006 031-8561-000 031-8521-010 031-8561-020 031-8521-030 - d1 +0,05 d2 d3 d5 d6 0,2 l1 0,1 l2 2,0-0,1 2,0-0,1 3,2-0,15 3,2-0,15 3,2-0,15 3,2-0,15 3,2-0,15 3,2-0,15 4,8-0,1 4,8-0,1 4,8-0,1 4,8-0,1 6,5-0,2 6,5-0,2 6,5-0,2 6,5-0,2 8,6-0,2 8,6-0,2 8,6-0,2 8,6-0,2 13,2-0,2 13,2-0,2 13,2-0,2 13,2-0,2 13,2-0,2 1,07 1,07 1,65 1,65 1,65 1,65 1,65 1,65 2,45 2,45 2,45 2,45 3,65 3,65 3,65 3,65 5,8 5,8 5,8 5,8 9,15 9,15 9,15 9,15 9,15 1,5+0,05 1,5+0,05 1,75-0,1 1,75-0,1 1,75-0,1 1,75-0,1 1,75-0,1 1,75-0,1 3,3-0,1 3,3-0,1 3,3-0,1 3,3-0,1 6,25-0,2 6,25-0,2 6,25-0,2 6,25-0,2 9,55-0,2 9,55-0,2 9,55-0,2 9,55-0,2 13,55-0,2 13,55-0,2 13,55-0,2 13,55-0,2 13,55-0,2 1,5+0,05 0,9+0,05 1,75+0,08 1,2+0,1 0,9+0,05 1,75+0,08 1,2+0,1 0,9+0,05 2,5+0,1 1,75+0,08 2,8+0,1 1,2+0,1 4,55+0,1 3,5+0,1 4,8+0,1 2,5+0,05 7,1+0,15 6,2+0,15 4,8+0,15 5,7+0,15 11,5+0,15 10,7+0,15 7,6+0,15 9,1+0,15 6,2+0,15 2,4-0,05 2,4-0,05 2,75-0,05 2,75-0,05 2,75-0,05 2,75-0,05 2,75-0,05 2,75-0,05 3,8-0,1 3,8-0,1 3,8-0,1 3,8-0,1 6,8-0,1 6,8-0,1 6,8-0,1 6,8-0,1 9,55-0,1 9,55-0,1 9,55-0,1 9,55-0,1 14,35-0,1 14,35-0,1 14,35-0,1 14,35-0,1 14,35-0,1 36,8 0,3 36,8 0,3 29,1 29,1 29,1 37,8 37,8 37,8 37,0 37,0 37,0 37,0 40,1 40,1 40,1 40,1 40,10 40,10 40,10 40,10 41,6 41,6 41,6 41,6 41,6 4,75 4,75 3,9 3,9 3,9 7,9 7,9 7,9 7,9 7,9 7,9 7,9 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 Dimensions are mm Subject to changes MS Tooling for socket contacts acc to VG95234 and Cannon contacts with reduced termination size Contact size Wire size mm2 AWG 10/20 0,2 - 1,0 18 - 24 15S/16S 0,2 - 1,0 16 - 22 15/16 0,2 - 1,0 16 - 22 25/12 0,2 - 1,0 12 - 18 100/60/8 2 - 10 8 - 14 160/4 10 - 16 4-6 500/0 14 - 50 0-4 Hand crimp tools Type Crimp locator Pneumatic crimp tools Standard model Crimp locator Universal model 600 098 M22520-1-01 (Order reference TH 452 995-0001-585) Crimp locator 600 325 600 083 612 871* 612 141* TH 452 600 081 600 099 Hydraulic basic tool: Hydraulic pumps: - Crimp head 463200000.601 - Hand pump 4601.00000.330 - High pressure hose, 2 m, 4604.0000.020 - Foot pedal 4601.510000.330 - Electric pump, foot operated, 4609.00000.020 Crimp locators 317-8531-000 317-8531-001 317-8532-000 317-8532-001 317-8533-000 317-8533-001 * bench mount with foot pedal 611 380 for pin contacts acc to VG95234 and Cannon contacts with reduced termination size Contact size Wire size mm2 AWG 10/20 10 - 2 8 - 14 15S/16S 0,2 - 1,0 16 - 22 15/16 0,2 - 1,0 16 - 22 25/12 0,2 - 1,0 12 - 18 100/60/8 10 - 2 8 - 14 160/4 10 - 16 4-6 500/0 14 - 50 0-4 Hand crimp tools Type Crimp locator Pneumatic crimp tools Standard model Crimp locator Universal model 600 098 M22520-1-01 (Order reference TH 452 995-0001-585) Crimp locator 600 325 600 082 612 871* 612 141* TH 452 604 092 600 099 Hydraulic basic tool: Hydraulic pumps: - Crimp head 463200000.601 - Hand pump 4601.00000.330 - High pressure hose, 2 m, 4604.0000.020 - Foot pedal 4601.510000.330 - Electric pump, foot operated, 4609.00000.020 Crimp locators 317-8531-000 317-8531-001 317-8532-000 317-8532-001 317-8533-000 317-8533-001 * bench mount with foot pedal 611 380 Crimp contacts Insertion tools Extraction tools Connectors of series MS-E and MS-R are also available with crimp contacts for metric wire sizes. In order to wire, insert and extract these contacts the tools mentioned on this page are needed. All tools have to be ordered separately. for contact insertion into insulator for contact extraction from insulator Part No. CIT-F80-16 or CIT-16 CIT-F80-12 or CIT-12 CIT-F80-20 CIT-8 CIT-4 CIT-0 Part No. CET-F80-16 CET-F80-12 CET-8 CET-4 CET-0 Ask for our detailed Wiring and Assembly Instruction. 29 Order reference 121 086-0097 or 121 086-3008 121 086-0096 or 121 086-3007 121086-0098 121086-0095 121086-0094 121086-0093 Contact size 15S/15 25 10 8/100 4/160 0/500 Order reference 121 086-0081 121 086-0080 121086-0079 121086-0078 121086-0077 Contact size 15S/15/10 25 8/100 4/160 0/500 MS Product Safety Information THIS NOTE SHOULD BE READ IN CONJUNCTION WITH THE PRODUCT DATA SHEET/CATALOGUE. FAILURE TO OBSERVE THE ADVICE IN THIS INFORMATION SHEET AND THE OPERATING CONDITIONS SPECIFIED IN THE PRODUCT DATA SHEET/ CATALOGUE COULD RESULT IN HAZARDOUS SITUATIONS. 1. MATERIAL CONTENT AND PHYSICAL FORM Electrical connectors do not usually contain hazardous materials. They contain conducting and non-conducting materials and can be divided into two groups. a) Printed circuit types and low cost audio types which employ all plastic insulators and casings. b) Rugged, Fire Barrier and High Reliability types with metal casings and either natural rubber, synthetic rubber, plastic or glass insulating materials. Contact materials vary with type of connector and also application and are usually manufactured from either copper, copper alloys, nickel, alumel, chromel or steel. In special applications, other alloys may be specified. 2. FIRE CHARACTERISTICS AND ELECTRIC SHOCK HAZARD There is no fire hazard when the connector is correctly wired and used within the specified parameters. Incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. Live circuits must not be broken by separating mated connectors as this may cause arcing, ionisation and burning. Heat dissipation is greater at maximum resistance in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. Local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. Overheating may occur if the ratings in the Product Data Sheet/ Catalogue are exceeded and can cause breakdown of insulation and hence electric shock. If heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires, and leakage currents through carbonisation of insulation and tracking paths. Fire can then result in the presence of combustible materials and this may release noxious fumes. Overheating may not be visually apparent. Burns may result from touching overheated components. 30 3. HANDLING Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged. 4. DISPOSAL Incineration of certain materials may release noxious or even toxic fumes. 5. APPLICATION Connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. Voltages in excess of 30 V ac or 42.5 V dc are potentially hazardous and care should be taken to ensure that such voltages can not be transmitted in any way to exposed metal parts of the connector body. The connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, no solder blobs, loose strands, conducting lubricants, swarf, or any other undesired conducting particles. Insulation resistance should be checked to make certain that no low resistance joints or spurious conducting path are existing between contacts and exposed metal parts of the connector body. Further the contact resistance of the connectors should be measured within the electrical circuit in order to identify high resistances which result in excessive connector heating. Always use the correct application tools as specified in the Data Sheet/Catalogue. Do not permit untrained personnel to wire, assemble or tramper with connectors. For operation voltage please see appropriate national regulations. IMPORTANT GENERAL INFORMATION. 1. Air and creepage paths/Operating voltage The admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations. For this reason the air and creepage path data are only reference values. Observe reduction of air and creepage paths due to PC board and/or harnessing. 2. Temperature All information given are temperature limits. The operation temperature depends on the individual application. 3. Other important information Cannon continuously endeavours to improve their products. Therefore, Cannon products may deviate from the description, technical data and shape as shown in this catalogue and data sheets. 4. Harnessing and Assembly Instructions If applicable, our special harnessing and/or assembly instruction has to be adhered to. This is provided at request. ITT Industries, Cannon manufactures the highest quality products available in the marketplace; however these products are intended to be used in accordance with the specifications in this catalog. Any use or application that deviates from stated operating specifications is not recommended and may be unsafe. No information and data contained in this catalog shall be construed to create any liability on the part of Cannon. Any new issue of this catalog shall automatically invalidate and supersede any and all previous issues. A limited warranty applies to Cannon products. Except for obligations assumed by Cannon under this warranty, Cannon shall not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether or not based on express or implied warranty, contract, negligence or strict liability arising in connection with the design, manufacture, sale, use or repair of the products. Product availability, prices and delivery dates are exclusively subject to our respective order confirmation form; the same applies to orders based on development samples delivered. This catalog is not to be construed as an offer. It is intended merely as an invitation to make an offer. By this publication, Cannon does not assume responsibility or any liability for any patent infringements or other rights of third parties which may result from its use. Reprinting this catalog is generally permitted, indicating the source. However, Cannon's prior consent must be obtained in all cases. Cannon is a trademark of ITT Industries, Inc Dimensions are mm Subject to changes Cannon Worldwide Facilities Austria Afrikanergasse 3 1020 Vienna FAX: (1) 2160948 PH: (1) 2160947 Benelux Rue Col. Bourg Str. 105A 1140 Brussels, Belgium FAX: (02) 7269201 PH: (02) 726 75 94 NL FAX: 31.35.691.8796 PH: 31.35.691.6855 China No. 24, 2 Block Taohuawu New District Zhenjiang, Jiangsu P.R.C. 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