Circular Power Connectors / Introduction 7000 Series Buccaneer The 7000 Series Buccaneer offers high power in a compact form factor for its class. Available in rugged plastic or metal constructions, these multi pin circular connectors combine an easy to use quick bayonet coupling mechanism with proven environmental sealing for signal and mains power. Flex Cable Connectors Plastic Body (Part Codes Prefixed PXP) Water & Dustproof to IP66, IP68, IP69K when mated with Compatible Connector Metal Body (Part Codes Prefixed PXM). Cable Braid Termination Option supplied with Part Codes suffixed /SN or available separately (Part Code PXM7090) Quick Turn Locking Ring with less than Quarter Turn Locking & Positive Feedback 2, 3, 6, 10, 32 Pole with leading Earth Contact on 3 Pole Versions Screw, Crimp / Solder Terminations available, depending on Part Code; Screw Contacts supplied fitted, Crimp / Solder Contacts & Fitting Tools available separately Choice of Cable Acceptance 5mm-15mm Diameter depending on Part Code (see Data for Details) PXP7081/PXM7081 Sealing Cap available separately to maintain IP Rating of Unmated Connectors Mate with PXP7011/PXM7011 Series Flex In-Line & PXP7012/PXM7012 Series Front Panel Mount Circular Power Connectors 58 Circular Power Connectors / Thermo Plastic 7000 Series Buccaneer Flex Cable Connector Mates with In-Line Flex or Panel Mounting Versions PXP7011 & PXP7012 Quick Turn Locking Ring Leading Earth on 3 Pole Connectors Screw Solder & Crimp Termination PXP7010 Pin Contacts Socket Contacts Pole Count Termination Contacts PXP7010/02P/ST PXP7010/03P/ST PXP7010/06P/ST PXP7010/02S/ST PXP7010/03S/ST PXP7010/06S/ST 02 03 06 Screw Screw Screw Supplied Fitted Supplied Fitted Supplied Fitted PXP7010/10P/CR PXP7010/32P/CRP PXP7010/10S/CR PXP7010/32S/CR 10 32 Crimp / Solder Crimp / Solder Contact Required Contact Required In-line Flex Cable Connector Mates with Flex Cable PXP7010 For In-Line Cable Connection Leading Earth on 3 Pole Connectors 2, 3, 6, 10 & 32 Pole Screw Solder & Crimp Termination PXP7011 Pin Contacts Socket Contacts Pole Count Termination Contacts PXP7011/02P/ST PXP7011/03P/ST PXP7011/06P/ST PXP7011/02S/ST PXP7011/03S/ST PXP7011/06S/ST 02 03 06 Screw Screw Screw Supplied Fitted Supplied Fitted Supplied Fitted PXP7011/10P/CR PXP7011/32P/CR PXP7011/10S/CR PXP7011/32S/CR 10 32 Crimp / Solder Crimp / Solder Contact Required Contact Required Front Panel Mounting Connector Mates with Flex Cable PXP7010 Front Panel Mounting Single Hole Fixing Leading Earth on 3 Pole Connectors Screw Solder & Crimp Termination PXP7012 59 Pin Contacts Socket Contacts Pole Count Termination Contacts PXP7012/02P/ST PXP7012/03P/ST PXP7012/06P/ST PXP7012/02S/ST PXP7012/03S/ST PXP7012/06S/ST 02 03 06 Screw Screw Screw Supplied Fitted Supplied Fitted Supplied Fitted PXP7012/10P/CR PXP7012/32P/CR PXP7012/10S/CR PXP7012/32S/CR 10 32 Crimp / Solder Crimp / Solder Contact Required Contact Required Circular Power Connectors Circular Power Connectors / Metal Version 7000 Series Buccaneer Flex Cable Connector Mates with PXM7011 & PXM7012 Quick Turn Locking Ring Leading Earth on 3 Pole Connectors Screw Solder & Crimp Termination PXM7010 Cable Braid Termination Accessory Option add /SNsuffix Pin Contacts Socket Contacts Pole Count Termination Contacts PXM7010/02P/ST PXM7010/03P/ST PXM7010/06P/ST PXM7010/02S/ST PXM7010/03S/ST PXM7010/06S/ST 02 03 06 Screw Screw Screw Supplied Fitted Supplied Fitted Supplied Fitted PXM7010/10P/CR PXM7010/32P/CR PXM7010/10S/CR PXM7010/32S/CR 10 32 Crimp / Solder Crimp / Solder Contact Required Contact Required In-line Flex Cable Connector Mates with Flex Cable PXM7010 Pin or Socket Versions Leading Earth on 3 Pole Connectors Screw Solder & Crimp Termination PXM7011 Cable Braid Termination Accessory Option add /SNsuffix Pin Contacts Socket Contacts Pole Count Termination Contacts PXM7011/02P/ST PXM7011/03P/ST PXM7011/06P/ST PXM7011/02S/ST PXM7011/03S/ST PXM7011/06S/ST 02 03 06 Screw Screw Screw Supplied Fitted Supplied Fitted Supplied Fitted PXM7011/10P/CR PXM7011/32P/CR PXM7011/10S/CR PXM7011/32S/CR 10 32 Crimp / Solder Crimp / Solder Contact Required Contact Required Front Panel Mounting Connector Mates with Flex Cable PXM7010 Front Panel Mounting Single Hole Fixing Leading Earth on 3 Pole Connectors Screw Solder & Crimp Termination PXM7012 Pin Contacts Socket Contacts Pole Count Termination Contacts PXM7012/02P/ST PXM7012/03P/ST PXM7012/06P/ST PXM7012/02S/ST PXM7012/03S/ST PXM7012/06S/ST 02 03 06 Screw Screw Screw Supplied Fitted Supplied Fitted Supplied Fitted PXM7012/10P/CR PXM7012/32P/CR PXM7012/10S/CR PXM7012/32S/CR 10 32 Crimp / Solder Crimp / Solder Contact Required Contact Required Circular Power Connectors 60 Circular Power Connectors / Accessories 7000 Series Buccaneer Sealing Caps Maintains IP Rating of Unmated Connectors PXP7081: Fits PXP7010 (Flex Connector) PXP7082: Fits PXP7011 (Flex In-Line Connector) & PXP7012: (Panel Connector) PXP7082, PXP7081 Sealing Caps Maintains IP Rating of Unmated Connectors PXM7081: Fits PXM7010 (Flex Connector) PXM7082: Fits PXM7011 (Flex In-Line Connector) & PXP7012: (Panel Connector) PXM7083: Fits PXM7012 (Panel Mounting Connector) PXM7082, PXM7081, PXM7083 Cable Gland Packs Cable Glands, Cages & Gland Nuts Ranging from 5.0 to 15.0mm Diameter PXP7088/0507: 5.0 & 7.0mm PXP7088/0713: 7.0 & 13.0mm PXP7088/1315: 13.0 & 15.0mm PXP7088/ * Crimp Tooling Crimp Tools for 10 & 32 Pole Crimp Contacts 14025 61 Circular Power Connectors Part No. Description 14025 Crimp Tool (10 & 32 Pole) 15021/SP 15019/SP Positioner (10 Pole) Positioner (32 Pole) Circular Power Connectors / Accessories 7000 Series Buccaneer Crimp / Solder Contacts Gold Plated Current Ratings: 10 Pole: 10A 32 Pole: 2A 10 & 32 Pole Contacts Part No. Description Crimp: Solder: Contacts (10 Pole) (Supplied In Packs of 10): SA3623/P SA3544/P Pins SA3623/S SA3544/S Sockets Contacts (32 Pole) (Supplied In Packs of 10): SA3622/P SA3542/P Pins SA3622/S SA3542/S Sockets Extraction Tools Extraction Tool for 10 & 32 Pole Contacts 14944/SP, 14945/SP Part No. Description 14945/SP Extraction Tool (10 Pole) 14944/SP Extraction Tool (32 Pole) Circular Power Connectors 62 Circular Power Connectors / Accessories 7000 Series Buccaneer Cable Braid Termination Option For Cable Braid Termination Supplied with Ty-Rap PXM7090 Contact Carrier Removal Tool For Removal of all Contact Carriers 15065/SP 63 Circular Power Connectors Part No. Description 15065/SP Contact Carrier Removal Tool (all Poles) Circular Power Connectors / Specifications 7000 Series Buccaneer Technical Overview Data Electrical: No Poles: Mechanical: 2 3 6 10 32 Current Rating UL: cUL: 25A 25A 25A 25A 10A 8A 10A 6A 600V 600V 600V 600V 600V <10m >10M @500V dc AC Breakdown Voltage Sealing: IP66 to EN60529:1992+A2:2013 IP68 to EN60529:1992+A2:2013 (10m Depth for 2 Weeks) IP69k to DIN 40050-9 Salt Mist (Plastic): EN60068-2-52 Test Kb Salt Mist (Cyclic) Marine Severity Level 1 Salt Mist (Metal): EN60068-2-11 Test Ka Salt Mist Contact Accommodation 2 Pole: 3 Pole: 6 to 32 Pole: >10kV >8kV >5kV Operating Temp. Range: -40C to +120C Approvals UL cULus Quarter Turn, Rapid Locking 3A 2A Voltage Rating (ac/dc) UL, cUL (pending) Contact Resistance: Insulation Resistance: Locking Mechanism: UL1977 C22.2 No.182.3-M1987 (R2009) 2 & 3 Pole Screw Terminals: 6 Pole Screw: 10 Pole Crimp / Solder: 32 Pole Crimp / Solder: 6.0mm Max 1.00mm Max 18 to 20AWG 22 to 26AWG Cable Acceptance: 5-15mm Dia. Cable retention force (to BS EN61984) 5 - 9mm Dia Cable: 9 - 15mm Dia Cable: 80N 100N Terminations 2 Pole: 3 Pole: 6 Pole: 10 Pole: 32 Pole: Screw Terminals Screw Terminals Screw Terminals Crimp / Solder Contacts Crimp / Solder Contacts Tightening Torques Gland Nut: Panel Nut: TBA 1.7Nm (15lbf.in.) Panel Nut Thread: M30 x 2-6g Dimensions Diameter: (Over Coupling Ring) Diameter: (Panel Hole Cut-Out) 42mm 30mm Materials: Plastic Metal Body: PC/ PBT Cast Zinc Alloy, Nickel Plated Colour: Grey Matt silver Contacts: Brass, Nickel Plate (Screw and Crimp) Brass, (3A - Gold Plated) Brass, Nickel Plate (Screw and Crimp) Brass, (3A - Gold Plated) O Rings & Gaskets: Silicone Silicone Flammability Rating: UL94 V-0 - Halogen Free: Yes - UV Resistance: ISO 4892 part 3 cycle 1 (QUV) - RoHS Compliant Compliant Circular Power Connectors 64 Circular Power Connectors / Specifications / Current Carrying Capacity 7000 Series Buccaneer The thermal properties of the materials used in the construction of a connector limit the current carrying capacity. There are a number of factors that determine the amount of current that can be handled: contact spacing, size of cable, ambient temperature and the heat that is generated by the current passing through the connector. = De-Rated Operating Limits = Rated Current 40 30 30 Current (A) 40 20 Operating Area 10 20 Operating Area 10 10 20 30 40 50 60 70 80 90 100 110 120 130 140 10 20 30 40 50 Ambient Temperature C 60 70 80 90 100 110 120 130 140 Ambient Temperature C 7000 Series Current vs. Temperature Characteristics 7000 Series Current vs. Temperature Characteristics 6 Pole, Plastic Body, Screw Terminal, 1.0mm2 wire 10 Pole, Plastic Body, Crimp Terminal, 18 AWG wire current applied through all pins simultaneously current applied through all pins simultaneously 16 16 14 14 12 12 10 10 Current (A) Current (A) = Tested Operating Limits current applied through all pins simultaneously current applied through all pins simultaneously The red line indicates the direct correlation between current applied and the measured temperature rise within the connector. The dotted blue line shows rated current and the green line is derived by applying a factor of 0.8 to the original plot data to give a de-rating curve. The dashed blue line shows the rated current. The shaded area under the 0.8 curve shows the permitted operating area, and allows safe current vs ambient temperature characteristics to be determined. 3 Pole, Plastic Body, Screw Terminal, 4.0mm2 wire 2 Pole, Plastic Body, Screw Terminal, 6.0mm2 wire Current (A) The maximum current varies with different contact layouts, and because of these factors it is necessary to produce de-rating curves for each pole variant. This de-rating curve is specified in the standard IEC 60512 part 3. De-rating curves are plotted for each contact carrier combination with the current being carried simultaneously by all contacts. These graphs show the heat rise generated as the current is increased. 7000 Series Current vs. Temperature Characteristics 7000 Series Current vs. Temperature Characteristics 8 6 8 6 Operating Area Operating Area 4 4 2 2 10 20 30 40 50 60 70 80 90 100 110 120 130 140 10 20 30 40 50 Ambient Temperature C 60 70 80 90 100 110 120 130 140 Ambient Temperature C 7000 Series Current vs. Temperature Characteristics 32 Pole, Plastic Body, Crimp Terminal, 22 AWG wire current applied through all pins simultaneously 5 Current (A) 4 3 2 Operating Area 1 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Ambient Temperature C 65 Circular Power Connectors Circular Power Connectors / Part No. System 7000 Series Buccaneer PXX 7XXX XX X XX XXXX Series Designation Series / Body Style No. of Contacts Contact Type Terminations Cable Entry Size Termination PXM = Metal Series 7010 = Flex 02 = 2 Pole P = Pin PXP = Plastic Series 7011 = Flex In-Line 03 = 3 Pole S = Socket ST = Screw Terminal (2, 3, & 6 Pole Only) (Flex and Flex In-Line Only) (Flex & Flex In-Line Only) 7012 = Panel 06 = 6 Pole 0507 = 5-7mm (Grey) SN - If Requires 10 = 10 Pole 32 = 32 Pole Example: PXM7010/10/P/CR/0911/SN = Flex Cable Connector, 10 Pole, Pin Contacts with 9 to 11mm Cable Glands & Braid Termination Accessory PXM7012/03/S/ST = Front Panel Mounting Connector, 3 Pole, Socket with Screw Termination CR = Contacts Required (10 & 32 Pole Only) 0709 = 7-9mm (White) XX Blank - If Not Required 0911 = 9-11mm (Black) 1113 = 11 to 13 mm (Yellow) 1315 = 13 to 15 mm (Light Grey) Circular Power Connectors 66