7
8D Series
MIL-DTL-38999 Series III
8D Series - Presentation
Since the early 80’s, Souriau is a major supplier of 38999 Series III, the screw-coupled
version of MIL-C-38999. Present on the main international programs, Souriau has
developed a range of products that meet the performance required in extreme
environments:
•Civilandmilitaryaeronautics
•Groundmilitary
•Industrial
•Marineandoffshore
This evolution of MIL-C-38999 allows:
•Ahighcontactdensityupto128contacts#22D
•Aquickscrewcouplingwithselflockingmechanism
•Highresistancetoharshenvironments(vibration,200°C)
Always at the cutting edge of innovation, Souriau’s teams have continuously improved
this range of connectors:
•Compositeversioninthe90’s(Itschoiceisrecommendedwhereverweightiscritical)
•Titaniumversionforweightsavingandveryhighandmechanicalresistance
•TodaySouriauremainsinnovativewithcadmiumfreeandRoHSsolutions.
In2009SouriauwasthersttobeQPLqualiedforZincNickelplating.
This product family is in accordance with MIL-DTL-38999 Series III, EN 3645, CECC
(standard for bronze shell), ... and also meets many customers’ standards (Rolls Royce,
ABS, BACC, ...)
38999 Series III: 8D Series
8
8D Series
MIL-DTL-38999 Series III
8D Series - Product overview
►
8D Aluminum
►
8D Composite
►
8D Stainless Steel
►
8D Bronze
►
Quadrax
►
Power / High Power
►
Reinforced Sealing
►
Hermetic / Hermetic Low Weight
►
RJ45/USB
►
8D Titanium
►
Clinch Nut
►
Double Flange
►
Fuel Tank
►
ELIO
®
Fiber Optic
Standard Series
Derived Series
► 5 different materials
► A full platform that matches any environment
► Different platings (includingRoHS&Cadmiumfreeplatings)
► Various possibilities of range extension
& shell variant from Standard Series
► The only limit is your imagination: Consult us !
9
8D Series
MIL-DTL-38999 Series III
8D Series - A superior concept
A full range of contact
► Multi-contact technology provides versatile connectors
► Various contact styles
► Crimp ► Solder cup ► PC tails ► Wire wrap ► PCB contacts without shoulder
► Common cavity for all #8 contacts
►
Signal transmission
►
High power transmission
►
High speed data transmission
►
Quadrax
►
Triax
►
Coax
►
ELIO
®
ber optic
Metal clips patented by Souriau
► Unique clip retention technology
► High performance contact retention system:
► Insure high temperature whithstanding
► Provides superior strenght in vibrations
► Better retention characteristics than plastic clips
High performance sealing (IP67)
► Each contact cavity is individually
sealed
Accessories available
► Protective caps, backshells, tools, ...
10
8D Series
MIL-DTL-38999 Series III
A performing MIL standard connector design
EMIRing
360°teethforoptimumshield
continuity with accessories
Quick screw coupling
Fully shielded connector
Scoop proof connector
► Noriskofdamagingthecontact
during the coupling operation
Unique self locking mechanism
► Connector will never unscrew
even under high vibration (44g)
Visual mating indication
► Redbandvisible=notcorrectlymated
► Redbandhidden=correctlymated
► 1 1/4 turn to mate
► 360°shielding
► Shell to shell bottoming
=perfectshieldcontinuity
11
8D Series
MIL-DTL-38999 Series III
Description
•Highcontactdensity
•Screwcoupling
•Contactprotection:100%Scoopproof
•Shellsizefrom9to25
•Accessoriesavailable(protectivecaps,
backshells,etc…)
•RFI-EMIshieldingandshelltoshell
continuity
•Hermetic
•Protectedbycadmium,nickel,green
zinccobaltorblackzincnickelplating
Applications
•CivilandMilitaryAerospace
•MarineandOffshoreEquipment
•DefenseandGroundMilitary
•Industrial
Standards
•MIL-DTL-38999SeriesIII
•EN3645
•BACC63CT/CU;BACC63DB/DC
Technical features
Mechanical
• Shell:
Aluminum,composite,stainlesssteel,bronze
• Shells plating:
. Aluminum shell:
Cadmium olive drab (W)
Nickel(F)
Blackzincnickel(Z)
Greenzinccobalt(ZC)
. Composite shell:
Cadmium olive drab (J)
Nickel(M)
Without plating (X)
. Stainless steel shell:
Passivated (K)
Nickel(S)
. Titanium shell:
Without plating (TT)
Nickel(TF)
.Bronzeshell:
Without plating
• Insulator: Thermoplastic
• Grommet and interfacial seal:
Silicone elastomer
• Contacts: Copper alloy
• Contacts plating: Goldovernickelplated
• Endurance:
. 500 mating/unmating operations
whatever the material used
. 1500 mating/unmating operations with
composite connectors
+ specifics contacts
• Shock:
300g,3msaccordingEN2591-D2
method A
• Vibration:
. Sinus:
.10à2000Hz,3x12hrs
(60g,140-2000Hz)withT°cycling
.Random:
.50to2000Hz,2x8Hrs
(1g2/Hz,100-2000Hz)atT°max.
.25to2000Hz,2x8Hrs
(5g2/Hz,100-300Hz)atambiantT°
Test with accessories in acc with
EN2591-D3
• Contact retention:
Weight comparison
Exampleforaplugshellsize15
Materials Weight
Stainless
steel 58.80 g
Titanium 33.90 g
Aluminum 20.35 g
Composite 14.30 g
42%
lighter
40%
lighter
30%
lighter
Contacts size 22 20 16 12 8 4
Min force in N 44 67 111 111 111 200
12
8D Series
MIL-DTL-38999 Series III
Electrical
• Test voltage rating (Vrms)
• Contact resistance
• Insulation resistance:
≥ 5 000 MΩ (under 500 Vdc)
• Contact rating:
• Shell continuity
. Aluminum shell:
Cadmium olive drab (W): 2.5 Ω
Nickel(F):1Ω
Blackzincnickel(Z):2.5Ω
Greenzinccobalt(ZC):2.5Ω
. Composite shell:
Cadmium olive drab (J): 3 Ω
Nickel(M):3Ω
. Stainless steel shell:
Passivated (K): 10 Ω
Nickel(S):1Ω
. Titanium shell:
Without plating (TT): 10 Ω
Nickel(TF):1Ω
.Bronzeshell:
Without plating: 5 Ω
• Shielding:
. Aluminum shell:
F:65dbat10GHz
F:85dbat1GHz
W:50dbat10GHz
Z&ZC:Consultus
. Composite shell:
J:90dbat10GHz
M:85dbat1GHz
. Stainless steel shell:
K:45dbat10Ghz
S:65dbat10Ghz
. Titanium shell:
TT:45dbat10Ghz
TF:65dbat10Ghz
.Bronzeshell:
85dbat10Ghz
Climatics
• Temperature range:
. Aluminum shell:
W:-65°C+175°C
F:-65°C+200°C
Z:-65°C+200°C
ZC:-65°C+175°C
. Composite shell:
J:-65°C+175°C
M:-65°C+200°C
Withoutplating(X):-65°C+175°
. Stainless steel shell:
K:-65°C+200°C
S:-65°C+200°C
. Titanium shell:
TT:-65°C+200°C
TF:-65°C+200°C
.Bronzeshell:
Withoutplating:-65°C+175°C
• Sealing:
Mated connectors meet altitude immersion
requirementsofMIL-DTL-38999.
• Salt spray:
. Aluminum shell:
W:500Hrs
F:48Hrs
Z:500Hrs
ZC:250Hrs
. Composite shell:
J:2000Hrs
M:2000Hrs
Withoutplating(X):2000Hrs
. Stainless steel shell:
K:500Hrs
S:48Hrs
. Titanium shell:
TT:500Hrs
TF:48Hrs
.Bronzeshell:
Withoutplating:500Hrs
Resistance to uids
• According to MIL-DTL-38999 standard
.Gasoline:JP5(OTANF44)
.Mineralhydrolicfluid:MIL-H-5606
(OTANH515)
. Synthetic hydraulic fluid: Skydrol 500 B4
• LD4 (SAE AS 1241)
. Mineral lubricating: MIL-L-7870A
(OTAN0142)
. Synthetic lubricating: MIL-L-23699
(OTAN0156),MIL-L-7808
. Cleaning fluid: MIL-DTL-25769 diluted
. De-icing fluid: MIL-A-8243
. Extinguishing fluid: Chlorobrométhane
. Cooling fluid: Coolanol
Service sea level at 21000 m
M 1 300 800
N1 000 600
I 1 800 1 000
II 2 300 1 000
Contacts size 22 20 16 12 8 4
Resistance mΩ14.6 7. 3 3.8 3.5 3 2
Contacts size 22 20 16 12 8 4
Rating (A) 57. 5 13 23 45 80
13
8D Series
MIL-DTL-38999 Series III
Contact layouts
Contact#22D
Contact#20
Contact#16
Contact#12
Contact#10
Contact#8Triax
Contact#8Power
Contact#8Quadrax
Contact ELIO® (optical fiber)
Contact#4Power
ELIO® fiber optic Ethernet Quadrax
09 / A
1 Optical
position
01
1#8Quadrax
35
6#22D
Service M
98
3#20
Service I
05
11 / B
01 01 02 04 05 12 2202
1#12
Service II
all series
excepted JVS
1#8Coax
Service I
only for JVS
2#16
Service I
2 Optical
positions
4#20
Service I
5#20
Service I
1#12
Service II
only for JVS
4#22D
Service M
35 80 98 9981
13#22D
Service M
1#8Triax
Service I
1#8Quadrax 6#20
Service I
7#20
Service I
13 / C
03 04 08 26 35 9804
3#16
Service I
4#16
Service I
4 Optical
positions
8#20
Service I
2#12
6#22D
Service M
22#22D
Service M
10#20
Service I
14
8D Series
MIL-DTL-38999 Series III
Contact layouts
ELIO® fiber optic Ethernet Quadrax *Pending layout
15 / D
5#16
Service II
1#16
14#20
Service I
18
18#20
Service I
19
19#20
Service I
35 97
37#22D
Service M
4#16
8#20
Service I
05 15
17 / E
02 06 08 22 26 35 75
38#22D
1#8Triax
Service M
6#12
Service I
8#16
Service II
4#12
16#22D
Service M
2#12
2#8Triax
Service M
26#20
Service I
55#22D
Service M
2#8Triax
Service M
9982
2#12
2#8Quadrax
38#22D
1#8Quadrax
2#8Quadrax 2#16
21#20
Service I
20
8180
19 / F
1811 28 32 35 53*08
8 Optical
positions
11#16
Service II
14#22D
4#8Triax
Service M
26#20
2#16
Service I
32#20
Service I
66#22D
Service M
53#22D 14#22D
4#8Quadrax
84
15
8D Series
MIL-DTL-38999 Series III
Contact layouts
Ethernet Quadrax *Pending layout
21 / G
11#12
Service I
16#16
Service II
20*
18#20
2#8Quadrax
35
79#22D
Service M
39 41
2#16
37#20
Service I
41#20
Service I
11 16 42 48
2#4Power
Service I
4#8Power
Service I
55#22D
4#12
Service M
2#4Power
6#16
Service I
75
4#8Triax
Service M
77
17#22D
2#8Coax
Service M
17#22D
2#8Quadrax
4#8Quadrax
59 72 8478
23 / H
21#16
Service II
32#20
Service I
35
100#22D
Service M
53
53#20
Service I
54 55
4#12,9#16
40#22D
Service M
55#20
Service I
21 32
16
8D Series
MIL-DTL-38999 Series III
Contact layouts
25 / J
ELIO® fiber optic Ethernet Quadrax *ForclassesF,W,K,Sonly
8#16
48#20
Service I
2#8Triax
97#22D
Service M
08
8#8Triax
Service M
11
2#20
9#10
ServiceN
17 19
36#22D
6#8Triax
19#12
Service I
04 07 20* 24
10#20,13#16
4#12Coax
3#8Triax
ServiceN
12#16
12 # 12
Service II
24 Optical
positions
29#16
Service I
37
37#16
Service I
41
22#22D,3#20
11#16,2#12
3#8Triax
Service M
43 44
23#20
20#16
Service I
4#4Power
4#16
Service I
29 46
40#20,4#16
2#8Coax
Service I
10#20
13#16
4#12Coax
3#8Quadrax
22#22D
3#20,11#16
2#12
3#8Quadrax
97#22D
2#8Quadrax
40#20
4#16
2#8Quadrax
36#22D
6#8Quadrax
8#8Quadrax
90
40#20,4#16
2#8Twinax
Service I
80 81 82 86 87 88
128#22D
Service M
35
61#20
Service I
61
24
17
8D Series
MIL-DTL-38999 Series III
Souriau’slayout
Souriau’slayout&Layoutaccordingtocorrespondingnorm
(1) Groundedinsertonly
#8 Pow: Power;Qdx: Quadrax;Twx: Twinax
Shell size Layout
MIL-DTL-38999 (QPL)
Aluminum, Stainless
steel & Composite
8D
Titanium
JVS (CECC)
Bronze
connectors
Hermetics EN3645
BACC63
CT/CU
DB/DC
Number
of contacts #22D #20 # 16 # 12 # 10 #8 #4
Power
Optical
posi-
tions
09 / A
09-01 1 1
09-05 (1) Consult us Consult us Consult us 1 1 Qdx
09-35 6 6
09-98 3 3
11 / B
11-01 1 1
11-01 1 1 Coax
11-02 2 2
11-02 2 2
11-04 4 4
11-05 5 5
11-12 1 1
11-22 4 4
11-35 13 13
11-80 1 1 Triax
11-81 1 1 Qdx
11-98 6 6
11-99 7 7
13 / C
13-03 3
13-04 4 4
13-04 4 4
13-08 8 8
13-26 8 6 2
13-35 22 22
13-98 10 10
15 / D
15-05 5 5
15 - 15 15 14 1
15-18 18 18
15-19 19 19
15-35 37 37
15-97 12 8 4
17 / E
17-02 39 38 1 Triax
17 - 0 6 6 6
17-08 8 8
17-20 20 16 4
17-22 4 2 2 Triax
17-26 26 26
17-35 55 55
17 - 7 5 2 2 Triax
17-80 4 2 2 Qdx
17 - 8 1 39 38 1 Qdx
17-82 2 2 Qdx
17-99 23 21 2
19 / F
19-08 8 8
19-11 11 11
19-18 18 14 4 Triax
19-28 28 26 2
19-32 32 32
19-35 66 66
19-53 53 53
19-84 18 14 4 Qdx
Contact layouts (matrix)
18
8D Series
MIL-DTL-38999 Series III
Shell size Layout
MIL-DTL-38999 (QPL)
Aluminum, Stainless
steel & Composite
8D
Titanium
JVS (CECC)
Bronze
connectors
Hermetics EN3645
BACC63
CT/CU
DB/DC
Number
of contacts #22D #20 # 16 # 12 # 10 #8 #4
Power
Optical
posi-
tions
21 / G
21-11 11 11
21-16 16 16
21-20 20 18 2 Qdx
21-35 79 79
21-39 39 37 2
21-41 41 41
21-42 2 2
21-48 4 4 Pow
21-59 59 55 4
21-72 8 2
21-75 4 4 Triax
21-77 19 17 2 Coax
21-78 19 17 2 Qdx
21-84 4 4 Qdx
23 / H
23-21 21 21
23-32 32 32
23-35 100 100
23-53 53 53
23-54 53 40 9 4
23-55 55 55
25 / J
25-04 56 48 8
25-07 99 97 2 Triax
25-08 (2) 8 8 Triax
25-11 11 2 9
25-17 42 36 6 Triax
25-19 19 19
25-20 (3) (4) (5) (6) 30 10 13 4 3 Triax
25-24 24 12 12
25-24 24 24
25-29 29 29
25-35 12 8 12 8
25-37 37 37
25-41 41 22 3 11 2 3 Triax
25-43 43 23 20
25-44 8 4 4
25-46 46 40 4 2 Coax
25-61 61 61
25-80 30 10 13 4 3 Qdx
25-81 41 22 3 11 2 3 Qdx
25-82 99 97 2 Qdx
25-86 46 40 4 2 Qdx
25-87 42 36 6 Qdx
25-88 8 8 Qdx
25-90 46 40 4 2 Twx
Contact layouts (matrix)
Souriau’slayout
Souriau’slayout&Layoutaccordingtocorrespondingnorm
(2) ForCECC,layout25-08onlydeliveredwithoutcontact
(3) ForAluminum&Stainlesssteelonly
(4) ForclassesF,W,S,Konly
(5) ForclassesF,W,Konly
(6) Qualified BACC63DB/DC only
#8 Pow: Power;Qdx: Quadrax;Twx: Twinax
34
8D Series
D38999 Composite Series
Connector part numbers
MIL-DTL-38999 part numbers*
*Note:ToplaceanorderofMILconnectorsdeliveredwithoutMILremovablecrimpcontactsandkeepPorSplusorientationmarking,
itmustbespecifyclearlyontheorder(byaddingasufxLattheendoftheP/Norspeciedincomment).
Basic Series 8D 0 - 11 J 35 P N- - L
Shell style:
0: Squareangereceptacle
5:PlugwithRFIshielding
Type:
None: Connectors with standard crimp contacts.
L:ReceptaclewithlongPC tail(maleandfemalesize#22D,#20).
C:ReceptaclewithshortPC tail(maleandfemale#22D,#20,#16).
S:ReceptaclewithspecicPC tail(maleetfemale#22D)
W:Receptaclewithmalecontacts#22Dforwirewrap(3wraps)
T: Receptaclewithmalecontacts#20forwirewrap(2wraps)
P: Receptaclewithsoldercup(maleandfemalesize#22D;male#16&#12;
female#16&#12andmalefemale#20pleaseconsultus)
Shell size: 09, 11, 13, 15, 17, 19, 21, 23, 25
Plating:
J: Olive drab cadmium
M:Nickel
X: Without plating
Contact layout: See pages 13 to 16
Contact type:
P: Pin (500 mating/unmating)
H: Pin (1500 mating/unmating)
A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation)
S: Socket (500 mating/unmating)
J: Socket (1500 mating/unmating)
B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation)
Orientation: N, A, B, C, D, E (see page 64)
Specication:
046: Tinned straight PC tail
251: Connectorprovidedwithpowercontacts(layoutswithcontact#8)
022:Fueltank
Special custom:
None: Standard plastic cap
M: Antistatic plastic cap
L:ForPorScontacttypeonly,connectorsdeliveredwithoutcontacts,connectorsmarkingPorSplusorientation.
Basic Series D38999/ 20 M B 35 P NL
Shell style:
20: Squareangereceptacle
26:PlugwithRFIshielding.
Plating:
J: Olive drab cadmium
M:Nickel
Shell size: 09=A,11=B,13=C,15=D,17=E,19=F,21=G,23=H,25=J
Contact layout: See page 17 for layout according to MIL-DTL-38999
Contact type:
P: Pin (500 mating/unmating)
H: Pin (1500 mating/unmating)
A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation)
S: Socket (500 mating/unmating)
J: Socket (1500 mating/unmating)
B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation)
Orientation: N, A, B, C, D, E (see page 64)
L:ForPorScontacttypeonly,connectordeleviredwithoutcontacts,connectormarkingPorS(withoutL)
35
8D Series
D38999 Composite Series
BACC part numbers
EN3645 part numbers
Basic Series:
BACC63CT: 8D5*M (composite plug)
BACC63CU: 8D0*M(compositesquareangereceptacle)
BACC63CT 13 98 P NH
Shell size:
09=A, 11 =B, 13 =C, 15 =D,17 =E, 19 =F, 21=G,23=H, 25=J
Contact layout:
See page 17 for layout according to BACC
Contact type:
P: Pin
A: Connector supplied less pin contact or with specific contacts (connector marking: A + orientation)
S: Socket
B: Connector supplied less socket contact or with specific contacts (connector marking: B + orientation)
Orientation:
N, A, B, C, D, E (see page 64)
H: Withoutcontacts&withoutllerplug=L
-: Empty with contacts
Basic Series EN3645 J 6 G N35 B N
Plating:
J: Olive drab cadmium
M:Nickel
Shell style:
0: Squareangereceptacle
6: Plug
Shell size:
09=A,11=B,13=C,15=D,17=E,19=F,21=G,23=H,25=J
Grounding:
N: Standard insert not grounded
Contact layout:
Seepage17forlayoutaccordingtoEN3645
Contact type:
A: Connector supplied less pin contact
B: Connector supplied less socket contact
F: Socket
M: Pin
Orientation:
N, A, B, C, D, E (see page 64)
36
8D Series
D38999 Composite Series
Receptacle type 0
Dimensions
Plug type 5
Mated connectors
type 5
nn ctor d me sio s
Type 0 with plug
g
Shell
size Max. Max.
09 (A) 37 00 52.30
11 (B) 37 00 52.30
13 (C) 37 00 52.30
15 (D) 37 00 52.30
17 (E) 37 00 52.30
19 (F) 37.00 52 30
21 (G) 36.00 51 30
23 (H) 36.00 51 30
25 (J) 36.00 51.30
lug pe 5
Shell ABC
size Max. thread Max.
09 (A) 31.00M12 x 1 6g 21.80
11 (B) 31.00M15 x 1 6g 25.00
13 (C) 31.00M18 x 1 6g 29.40
15 (D) 31.00M22 x 1 6g 32.50
17 (E) 31.00M25 x 1 6g 35.70
19 (F) 31.00M28 x 1 6g 38.50
21 (G) 31.00M31 x 1 6g 41.70
23 (H) 31.00M34 x 1 6g 44.90
25 (J) 31.00M37 x 1 6g 48.00
connectors dimens
S l AB
si e a ax
9 A) 7 0 2
11 B) 7 0 3
13 C) 7 0 3
5 D) 7 00 3
7 E) 7.00 2.30
19 F) 7.00 2.30
21 G) 6.00 1.30
3 (H) 6 00 1.3
Shell size A Max B Max C Max D Thread E±0.3 F G H±0.2 J±0.2
09 (A)
19.65 11.96
3.65
M12 x 1-6g 23.8 18.26 15.09
3.25
5.49
11 (B) M15 x 1-6g 26.2 20.62 18.26
4.93
13 (C) M18 x 1-6g 28.6 23.01 20.62
15 (D) M22 x 1-6g 31 24.61 23.01 4.39
17 (E) M25 x 1-6g 33.3 26.97 24.61
4.9319 (F) 3.7 M28 x 1-6g 36.5 29.36 26.97
21 (G)
18.85 12.76
4.35 M31 x 1-6g 39.7 31.75 29.36
23 (H)
4.4
M34 x 1-6g 42.9 34.93 31.75
3.91 6.15
25 (J) M37 x 1-6g 46 38.1 34.93
Note: All dimensions are in millimeters (mm)
37
8D Series
D38999 Composite Series
Receptacle with straight PC tail contacts
M: Male contact F:FemalecontactL: Long PC tail C: Short PC tail S: Specific PC tail
Shell size 09 (A) 11 (B) 13 (C) 15 (C) 17 (E) 19 (F) 21 (G) 23 (H) 25 (J)
Contact size Contact type PC tail type
A
#22D M&F L & C 0.70
#22D M&F S 0.50
#20 M&F C 0.70
#16 M&F C 1.15
L1
#22D M&F L 8.50
#22D M&F C 4.00
#22D M&F S 5.00
#20 M&F C 5.00
#16 M&F C 5.00
L2
Min #22D M L & C 9.48 9.59
Max #22D M L & C 10.38 10.48
Min #22D F L & C 9.15 9.26
Max #22D F L & C 10.58 10.69
Min #22D M S 9.65 9.76
Max #22D M S 10.55 10.65
Min #22D F S 9.65 9.76
Max #22D F S 10.55 10.65
Min #20 M C 9.65 9.76
Max #20 M C 10.55 10.65
Min #20 F C 9.65 9.76
Max #20 F C 10.55 10.65
Min #16 M C 9.65 9.76
Max #16 M C 10.55 10.65
Min #16 F C 9.65 9.76
Max #16 F C 10.55 10.65
Note: All dimensions are in millimeters (mm)
L1
L2
ØA
38
8D Series
D38999 Composite Series
ØA
ØE
H
G
D
ØE
ØA
F
ØA
ØB
ØC
40.65 Max
Note: All dimensions are in millimeters (mm)
Backshells
Straight cable clamp
(Type 91)
90° cable clamp
(Type 92)
Basic Series M85049 91 11 M
Backshell type:
91: Straight cable clamp
92: 90°cableclamp
Shell size:
09, 11, 13, 15, 17, 19, 21, 23, 25
Plating:
J: Olive drab cadmium over electroless nickel
M: Electroless nickel
T: Without plating (Type 91 & 92 only)
Entry size (Type 88 only):
02: See table above
03: See table above
Shell size ØA Max ØB±0.10 Entry size ØC Entry size D Max E Max F Max G H
02 03 02 03
09 21.80 N/A 6.35 N/A 10.03 24.90 5.55 21.25 22.20 26.95
11 25.00 N/A 7.92 N/A 11.61 26.00 6.70 24.30 23.80 27.95
13 29.40 7.92 11.13 11.61 14.81 30.50 8.75 27.95 26.20 30.00
15 32.50 11.13 14.27 14.81 17.96 33.00 11.70 27.95 28.60 33.00
17 35.70 12.70 15.88 16.38 19.56 36.10 13.85 31.25 33.30 35.05
19 38.50 15.88 19.05 19.56 22.73 38.60 15.60 35.80 34.95 36.85
21 41.70 15.88 20.62 19.56 24.30 41.65 17 . 7 5 38.35 38.10 39.15
23 44.90 17 . 4 7 23.83 21.06 2 7. 51 45.00 19.80 42.15 41.30 41.15
25 48.00 19.05 25.40 22.73 29.08 48.00 21.60 44.70 44.45 42.95
Straight backshell for EMI/RFI
heat shrink boots (Type 88)
39
8D Series
D38999 Composite Series
Connectors weight
8D - D38999 Compo
tcatnoc tuohtiWstcatnoc htiW
Plug ReceptaclePlug Receptacle
)0 epyt()5 epyt()0 epyt()5 epyt(
Male Female MaleFemaleMale FemaleMale Female
09 35 8.5 10.17.8 9.4 8.1 8.67.4 7.9
09 98 8.5 9.8 7.8 9.1 8.1 8.6 7.
47
.9
11 01 12.815.7 10.4 13.3 12.1 14.19.7 11.7
11 0211.514.1 09.311.8 10.9 12.5 08.7 10.3
11 04 12.615.7 10.2 13.3 12.0 14.19.7 11.7
11 05 12.615.8 10.2 13.411.9 13.89.5 11.5
11 2211.413.8 09.111.611.1 12.8 08.8 10.6
11 35 12.516.0 10.1 13.611.6 12.89.2 10.4
11 80 15.25 18.6 13.4010.4 10.7511.63 08.90 09.4
11 98 12.515.3 10.1 12.911.7 12.89.3 10.5
11 9911.815.0 09.6 12.8 10.8 12.2 08.
61
0.0
13 04 17.2 20.913.717.5 15.6 17.9 12.4 14.3
13 08 17.6 22.814.119.2 16.5 19.6 12.9 16.1
13 26 17.9 23.614.420.1 16.2 18.9 12.7 15.4
13 35 17.4 23.113.819.6 15.8 17.6 12.3 14.1
13 98 17.2 21.813.718.3 15.8 17.9 12.3 14.3
15 05 21.4 26.716.621.9 19.8 22.8 15.0 18.0
15 15 22.2 29.317.424.5 19.9 23.0 15.1 18.1
15 18 22.4 31.317.626.5 19.9 24.0 15.0 19.2
15 19 22.0 29.617.124.8 19.2 22.0 14.5 17.2
15 35 22.0 31.317.226.5 19.4 22.0 14.6 17.2
15 97 21.8 28.917.124.1 19.4 22.6 14.7 17.8
17 0226.51 38.85 25.23 37.57 19.35 22.35 18.07 21.07
17 06 25.9 35.523.232.8 21.9 25.9 19.2 23.2
17 08 24.9 33.622.230.1 22.4 27.4 19.7 24.7
17 26 25.5 36.322.833.6 21.8 25.9 19.2 23.1
17 35 25.7 39.323.036.6 21.9 25.5 19.
22
2.8
17 75 31.3 42.628.639.9 22.3 28.6 19.6 25.9
17 99 25.5 36.122.833.4 22.0 26.1 19.3 23.4
19 11 32.145.7 26.1 39.7 28.7 37.1 22.
73
1.1
19 32 31.3 44.725.338.7 26.8 31.9 20.8 25.9
19 35 31.6 48.125.642.0 27.1 31.6 21.0 25.6
21 11 38.057.9 32.8 52.6 30.8 40.3 25.
53
5.1
21 16 35.1 50.429.945.2 30.2 37.9 24.9 32.7
21 35 35.4 56.130.150.8 29.9 36.3 24.6 31.1
21 39 36.8 57.131.551.9 31.0 40.8 25.7 35.5
21 41 35.3 52.730.147.5 29.6 36.3 24.3 31.0
21 4842.41 62.40 37.71 57.7029.3 36.2 24.6 31.5
21 75 47.3 64.242.6 59.50 29.336.224.6 31.5
23 21 43.1 66.338.061.2 36.5 49.9 31.
54
4.8
23 35 41.4 67.536.362.5 34.4 42.5 29.3 37.5
23 53 41.5 63.636.458.6 34.1 42.4 29.0 37.4
23 55 42.2 65.342.260.2 34.5 43.3 29.4 38.2
25 07 53.6 90.05 49.084.85 37.8 51.8 33.2 46.6
25 11 59.0881.60 54.4877.00 40.8 53.8 36.2 49.2
25 19 51.7 83.746.678.6 39.2 53.3 34.0 48.2
25 24 51.2 82.546.177.4 39.6 54.0 34.4 48.9
25 29 49.5 78.544.473.4 40.5 55.9 35.4 50.7
25 35 47.3 80.142.275.0 38.4 48.1 33.2 43.0
25 3749.27 80.36 45.47 76.1637.851.50 34.0 47.30
25 4469.64 93.70 65.04 94.6536.145.80 31.5 46.75
25 43 49.6 80.244.475.1 40.1 55.4 35.0 50.3
25 46 51.9 75.746.770.1 37.2 47.4 32.1 42.2
25 61 46.6 73.441.568.2 38.1 48.9 32.9 43.8
25 08 72.9 104.8 67.899.6 36.948.831.8 43.6
25 20 57.9 88.252.883.0 36.4 46.6 31.3 41.5
25 04 50.4 80.245.375.0 41.2 54.8 36.1 49.6
Connectors weight
Weightingram(+/-15%)
64
8D Series
Common Section
Panel cut-out
Orientations
Max.thicknesspanelforreceptacle: Type0:frontmounting=3.2mm,rearmounting=2.5mm
Type 7: 3.2 mm
Shell size A G B min. C ±0.13 D min. E ±0.25 F
9 (A) 18.26 15.09 16.66
3.25
13.11 17 . 7 8 17.02
11 (B) 20.62 18.26 20.22 15.88 20.96 19.59
13 (C) 23.01 20.62 23.42 19.05 25.65 24.26
15 (D) 24.61 23.01 26.59 23.01 28.83 27.56
17 (E) 26.97 24.61 30.96 25.81 32.01 30.73
19 (F) 29.36 26.97 32.94 28.98 35.18 33.91
21 (G) 31.75 29.36 36.12 32.16 38.35 37.08
23 (H) 34.93 31.75 39.29 3.91 34.93 41.53 40.26
25 (J) 38.10 34.94 42.47 37.69 44.70 43.43
Rearmounting Frontmounting
Squareangereceptacle(Type0) Jam nut receptacle (Type 7)
ØE
ØCØC
ØD
ØB
AorG AorG
A
A
F
Shell size Angles NA B CDE
9 (A)
A°
B°
C°
D°
105
14 0
2 15
265
102
13 2
248
320
80
11 8
230
3 12
35
14 0
205
275
64
15 5
234
304
91
13 1
197
240
11 (B), 13 (C)
& 15 (D)
A°
B°
C°
D°
95
14 1
208
236
113
15 6
182
292
90
14 5
195
252
53
15 6
220
255
11 9
14 6
17 6
298
51
14 1
184
242
17 (E), 19 (F),
21 (G), 23 (H),
& 25 (J)
A°
B°
C°
D°
80
14 2
196
293
13 5
17 0
200
310
49
169
200
244
66
14 0
200
257
62
14 5
180
280
79
15 3
197
272
Viewed from front face of receptacle Viewed from front face of plug
Note: All dimensions are in millimeters (mm)
65
8D Series
Common Section
Crimp contacts
*JVSonly.**NotincludedinconnectorPartnumber.Mustbeorderedseparately.
Contact size Contact type Souriau Part number
(without color code)
MIL-DTL-38999 contacts
Part number Prole and color code
#22D Pin 8599-0702 JJ M39029/58 360 Black / Blue / Orange
Socket 8599-0706 900 M39029/56 348 Grey/Yellow/Orange
#20 Pin 8599-0703 SA M39029/58 363 Orange / Blue / Orange
Socket 8599-0707 900 M39029/56 351 Brown/Green/Orange
# 16 Pin 8599-0704 MJ M39029/58 364 Yellow/Blue/Orange
Socket 8599-0708 900 M39029/56 352 Red/Green/Orange
#16 Coaxial Pin - M39029/76 424 Yellow/Red/Yellow
Socket - M39029/77 428 Grey/Red/Yellow
# 12 Pin 8599-0705 MJ M39029/58 365 Green/Blue/Orange
Socket 8599-0709 900 M39029/56 353 Orange/Green/Orange
#12 Coaxial
Pin - M39029/102 558
Socket - M39029/103 559
Pin - M39029/28 211
Socket - M39029/75 416
#10 Power Pin - M39029/58 528
Socket - M39029/56 527
#8 Power
Pin 8599-7544 * -
Socket 8599-7541 * -
Pin 8599-7580 -
Socket 8599-7581 -
Boot 8599-4542 - Forwire#8
8599-4547 - Forwire#10
Reductor 8599-7645 -
#8 Coaxial
Pin - M39029/60 367
Socket - M39029/59 366
Boot 8590-4571 -
#8 Triaxial
Pin - M39029/90 529
Socket - M39029/91 530
Boot 8590-4571 -
#4 Power
Pin 8599-7598 900 ** - Forwire25mm²
Socket 8599-7599 900 ** -
Pin 8599-7534 - Forwire21.15mm²
Socket 8599-7535 -
Boot
for cable
16mm² 8599-4594 -
for cable
10mm² 8599-4593 -
Reductor
cable10mm² 8400-2351A -
#4 Power
with reduced
barrel
Pin 8599-7528 900 - Matingpart#4/Barrel#6
Socket 8599-7529 900 -
Boot 8599-4593 -
66
8D Series
Common Section
Crimp contacts
Contact size Contact type Contact Ø
Conductor section External Ø over insulator
AWG mm²
Min Max Min Max Min Max
#22D Pin 0.76 28 22 0.095 0.34 0.76 1.37
Socket
#20 Pin 1.00 24 20 0.21 0.60 1.02 2.11
Socket
# 16 Pin
1.60
20 16 0.60 1.34 1.65 2.77
Socket
#16 Coaxial Pin RG174
RG179
RG316
1.65 2.60
Socket
# 12 Pin
2.40
14 12 1.91 3.18 2.46 3.61
Socket
#12 Coaxial
Pin
RG174
RG179
RG316
2.40 2.60
Socket
Pin
Socket
#10 Power Pin 3.20 Please consult us - 2.95
Socket
#8 Power
Pin
3.64
- 8 - 8.98 - -
Socket
Boot - - - - 4.50 6.50
- - - - 2.50 4
Reductor ------
#8 Coaxial
Pin
RG180A/U - 2.80Socket
Boot
#8 Triaxial
Pin
5.50
0,76MIL-C17/17600002
FILECAF.2703/14
RAYCHEMCHEMINAX10612
FILOTEXM17/17600002
3.15 3.40Socket
Boot
#4 Power
Pin
5.74
- 3 - 25 - -
Socket
Pin 5 4 16 21.15 - -
Socket
Boot
Available for
8599-7534
and 7535
contacts
- - - - 6.35 7.50
- - - - 4 5.80
Reductor
cable10mm² ------
#4 Power
with reduced
barrel
Pin 6 13.3 - -
Socket
Boot - - - - 4 5.80
67
8D Series
Common Section
Straight PC tail contacts
S: Specific PC tail
L: Long PC tail
M: Medium PC tail
C: Short PC tail
Contact size Contact type PC tail type Part number Prole
#22D
Pin L 8599-0720 900
Pin L 8599-0750 900 -
Pin M 8599-8028 900 -
Pin C 8599-0730 900
Pin S 8599-0796 900
Socket L 8599-0721 900
Socket C 8599-0731 900
Socket S 8599-0797 900
#20
Pin M 8599-0658 JJ -
Socket M 8599-0759 900 -
Pin C 8599-0724 900
Socket C 8599-0725 900
Pin L 8599-0771 900 -
# 16
Pin C 8599-0726 900 -
Pin C 8599-07482A 900
Socket C 8599-0727 900
Coaxial #16 Pin C 8599-1000 900
# 12
Pin C 8599-7929 900
Socket C 8599-7932 900 -
Socket C 8599-7485A 900 -
68
8D Series
Common Section
Crimp contacts: 1500 mating
Wire wrap contacts
Coaxial contacts #12 Solder cup
Forothercontactstypepleaseconsultus.
Designation Part number
Coaxial socket solder #12 THA1-0151A
Coaxial pin solder #12 THA1-0152A
Coaxial pin crimp contact #12 THA1-0155A
Coaxial crimp contact #12 THA1-0156A
Contact
size Contact type Part number
#22D Pin 8599-0750 900
# 16 Pin 8599-7482A 900
# 12 Socket 8599-7485A 900
Contact
size
MIL-DTL-38999 contacts
Contact type Part number Color code
#22D Pin(H) M39029/107 620 Blue/Red/Black
Socket (J) M39029/106 614 Blue/Brown/Yellow
#20 Pin(H) M39029/107 621 Blue/Red/Brown
Socket (J) M39029/106 615 Blue/Brown/Green
# 16 Pin(H) M39029/107 622 Blue/Red/Red
Socket (J) M39029/106 616 Blue / Brown / Blue
# 12 Pin(H) M39029/107 623 Blue/Red/Orange
Socket (J) M39029/106 617 Blue/Brown/Gray
Contact
size
Contact
type Part number Contact Ø
(mm) Prole (mm)
#22D Pin 8599-0790 JJ 0.76 0.86
#20 Pin 8599-0791 900 1 0.86
Quadrax #8 contacts
Contact type Version Souriau
Part Number Cross Norm T° Impedance Sealing Release
Pin
PCB mount ETH1-1237A -125°C 100Ω
Sealed Rear
ETH1-1501A -150Ω
Crimp ETH1-1345A EN3155-074 200°C 100Ω
ETH1-1503A -150Ω
Socket
PCB mount ETH1-1238A -125°C 100Ω
ETH1-1502A -150Ω
Crimp ETH1-1346A EN3155-075 200°C 100Ω
ETH1-1504A -150Ω
69
8D Series
Common Section
Thermocouple contacts
Contact
size
Contact
type
Souriau part
numbers
(without color
code)
MIL-DTL-38999 contacts Ø
Contact
(mm)
Wire section Ø Over
insulation
(mm)
Part numbers Prole and color code Awg mm2
min max min max min max
#22D
Chromel
Pin - M39029/87-472
0.75 28 22 0.095 0.34 0.76 1.37
Socket - M39029/88-484
#22D
Alumel
Pin - M39029/87-471
Socket - M39029/88-483
#20
Chromel
Pin 8599-0749 900 8599-0949 900
1 24 20 0.21 0.6 1.02 2.11
Socket 8599-0753 900 8599-0953 900
#20
Alumel
Pin 8599-0761 900 8599-0961 900
Socket 8599-0765 900 8599-0965 900
Dummy contacts Filler plugs
Direction of introduction
in grommet
Size Part number
# 16 8599-6A016001A
#8 8599-0308
#4 8599-0310
Contact
size
Filler plugs
MS
Part number
(Rev.N)
Souriau
Part number Color
#22D MS27488-22-2 8660-212 Black
#20 MS27488-20-2 8522-389A Red
# 16 MS27488-16-2 8522-390A Blue
# 12 MS27488-12-2 8522-391A Yellow
Red/Violet/Yellow
Yellow/Grey/Yellow
Brown/Violet/Yellow
Orange/Grey/Yellow
Blue/Violet/Yellow
Grey/Grey/Yellow
Green/Violet/Yellow
Violet/Grey/Yellow
70
8D Series
Common Section
Crimping tools
* Pneumatic plier
Note:forthe#10contact’splierandlocator,pleaseconsultus.
Contact
size
Contact
type
Plier
M22520/1-01
Plier
M22520/2-01
(Souriau 8476-01)
Plier
M300BT
Plier *
M22520/23-01
Turret Part number Locator Part number Locator
Part number
Turret
Part number
Locator
Part number
Norm Souriau Norm Souriau
#22D Pin - - M22520/2-09 8476-09 - - -
Socket - - M22520/2-07 8476-07 - - -
#20 Pin M22520/1-04 8365-04 M22520/2-10 8476-10 - - -
Socket - - -
# 16 Pin M22520/1-04 8365-04 - - - - -
Socket - - - - -
# 12 Pin M22520/1-04 8365-04 - - - - -
Socket - - - - -
#8 Power Pin - - - - SP 593 M22520/23-02 8599-9601
Socket - - - -
#4 Power pin - - - - - M22520/23-04 M22520/23-11
Socket - - - - -
Contact
size Contact type
Plier
M22520/2-01
(Souriau 8476-01)
Plier
M22520/31-01
Plier
M22520/4-01
Plier
M22520/5-01
Locator Part Number Locator Part number Locator Part Number Die set Part Number
#12 Coaxial
M39029/102-558
M39029/103-559
Inner - - - M22520/5-03
Outer - - -
#12 Coaxial
M39029/28-211
M39029/75-416
Inner M22520/2-34 -
Outer - M22520/31-02 - -
#16 Coaxial Inner M22520/2-35 - - -
Outer - - M22520/4-02 -
#8 Coaxial Inner M22520/2-31 - - -
Outer - - - M22520/5-05 closure B
#8 Triaxial
Inner K709 - - -
Middle - - - Y631closureB
Ferrule ---Y631closureA
Insertion & extraction tools
Contact
size Material Part number Color
MIL standard Souriau Insertion Extraction
#22D Plastic M81969/14-01 - Green White
#20 Plastic M81969/14-10 - Red Orange
# 16 Plastic M81969/14-03 - Blue White
# 12 Plastic M81969/14-04 - Yellow White
# 10 Plastic M81969/14-05 - Grey -
#8 Plastic M81969/14-12 - - Green
Metalic - 8660-197 - -
#4 Plastic M81969/14-07 - - Blue
Metalic - 8533-8175 - -
71
8D Series
Common Section
Wiring instruction
Cable preparation and wire stripping
Insertion of wire in contact barrel
Insertion of the contacts
When inserting the stripped wire into the contact barrel check that no
strands are left outside and that the wire is visible through the wire
inspection hole in the barrel.
Important :
- Slide any accessories over wire strands before carrying out the following operations.
- Contacts are inserted and extracted from the rear of the connector.
1 - Engage the crimp cable / contact asembly into the longitudinal slot of the
plastic tool (coloured tip).
Slide the tool down the cable until the tip of the tool abuts the contact
retention shoulder.
2-Introducethecontactintotherequiredcontactcavityintheinsulator,pushing
toolaxialy,untilthecontactsnapsintopositioninclip.
3 - Withdraw the tool (from rear). Check that contact is firmly locked by
pulling wire gently.
Whenconnectorisfullyloaded,checkthepositionofcontacttips.Theyshould
all be in the same plane.
Nota:Forlargersizesofcablewhicharestiffenoughmanualinsertionwithout
tool is preferable.
1
2
3
L=lengthofwirestripping
L
Contact
size #22D #20 # 16 # 12 #8 #4
L min 3.58
. 14
5.31
.21
5.31
.21
5.31
.21
12.5
.49
12.5
.49
L max 3.99
.16
5.82
.23
5.82
.23
5.82
.23
13
.51
13
.51
Conductor
insulation
Barrel
Inspection holeWire
0.5 to 0.8 mm
72
8D Series
Common Section
Extraction of the contacts
1 - Engage the appropriate cable into the longitudinal slot of the tool with the
white tip towards connector.
2 - Slide the tool down towards the contact. Insert the tool in the insulator
until it abuts the contact shoulder.
3-Holdingthetool-contactandcableassemblytogether,removethem
simultaneously.
Tightening support
Part number: 8599-0831
Thistoolismadeupofdummyreceptablehousingsofall9sizes
forallkeypolarisation,andlocatesfreeconnectorsduringwiring
and fitting of rear accessories.
Backshell tightening and slackening tools
Backshelltighteningpliers,partnumber:8498-03
Squarejaws,partnumber:8500-1015(order2jaws)
Strap clamp : 8498-04
Spare strap : 8498-103
1
2
3
Wiring instruction
8498-03 8498-04
73
8D Series
Common Section
Gaskets
Plastic protective caps*
*Excepted 8D composite version (X): supplied without cap
Shell size Caps
for receptacles
Caps
for plugs
Caps for composite
plugs only (J & M)
Antistatic caps
for receptacles
Antistatic caps
for plugs
9 (A) 70777 8500-5587 A MS90376-12R 70777N 8500-5587N
11 (B) MS90376-12R 70198 8500-5598 MS9037612RF 8500-5588N
13 (C) MS90376-14R 8500-5600 8500-5600 MS9037614RF 8500-5600N
15 (D) MS90376-16R 8500-5601 8500-5601 MS9037616RF 8500-5601N
17 (E) 70201 8500-5602 8500-5602 70201N 8500-5602N
19 (F) 70209 8500-5592 A 8500-5592 A 8500-5590N 8500-5592N
21 (G) MS90376-22R 8500-5593 A 8500-5593 A 8500-5591N 8500-5593N
23 (H) MS90376-24R 8500-5593 A 70472 8500-5592N 8500-5591N
25 (J) 8500-5593 A J599ABC6009A00 J599ABC6009A00 8500-5593N 8500-5592N
*Forfrontmounting
Shell size Gasket for receptacles Type 0*
(ordered separately) O ring for receptacle Type 7
9 (A) 8599-5541 AS3582-019
11 (B) 8599-5542 AS3582-022
13 (C) 8599-5543 AS3582-024
15 (D) 8599-5544 AS3582-026
17 (E) 8599-5545 AS3582-028
19 (F) 8599-5546 AS3582-128
21 (G) 8599-5547 AS3582-130
23 (H) 8599-5548 AS3582-132
25 (J) 8599-5549 AS3582-134