Thermal Overload relays Thermal overload relays Type TA Class 10 Class 20 Description ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 2 * CSA File No: LR98336 * Available for starter construction with A Line contactors and separate panel mounting * Trip indication * Remote trip and reset option available * Designed for close couple mounting * Single phase and phase unbalance protection * Separate base mounting available for all overload relays * Isolated alarm circuit (N.O.) contact * Class 10 adjustable overload relays are standard with all ABB Line starters * Ambient compensation: -25C to +55C (-13oF to +131oF) * Reset can also be adjusted to function as a stop button * Manual test * Manual or automatic reset * Screwdriver guide holes * Factory calibrated and tested * All terminal screws are available from the front * Wide adjustment range * UL File No: E48139 Tripping classes of the thermal overload relays Standard classes in IEC 947-4-1 are classes: 10 A, 10, 20, 30. The tripping class indicates according to IEC 947-4-1 the maximum tripping time in seconds under specified conditions of test at 7.2 times the setting current and specifies tripping and non tripping times for 1.5 and 7.2 times the setting current. Mostly used class is 10 A. Abstract from IEC 947-4-1 Tripping class Max. tripping time at 1.5 x setting current (warm state) Tripping time at 7.2 x setting current (cold state) At 1.05 x setting current Low Voltage Products & Systems Th Ov erm e a re rloa l lay d s 10 A 10 20 30 (s) 120 240 480 720 (s) 2 - 10 4 - 10 6 - 20 9 - 30 no tripping 2.1 1SXU000023C0202 al rm ad e Th erlo s Ov elay r 2 Description TA thermal overload relays are used with A Line contactors for the protection of motors having a nominal voltage of up to 600VAC max per UL/CSA (690VAC and 800VDC per IEC). Product range * Standard relays: Types: TA25DU, TA42DU, TA75DU, TA80DU, TA110DU, TA200DU and TA450DU - TA25 to TA110 and TA200 are directly connected in the motor circuit. - TA450DU relays are fed through a linear type transformer * Special construction Thermal overload relays with different certifications and approvals. Relays for protection EEx e motors. Construction and function * General Thermal O/L relays and their accessories meet UL, CSA and most other important international standards (IEC), European standards (EN) and the most important national standards (DIN-VDE, NFC-UTE, BS, etc.). They meet the certification and approval directives required throughout the world. Thermal overload relays are 3 pole. The motor current flows through their bimetals (1 per phase) which are indirectly heated. Under the effect of the heating, the bimetals bend, cause the relay to trip and the position of the auxiliary contacts to change. The relay setting range is graduated in amps. In compliance with international and national standards, the setting current is the motor nominal current and not the tripping current (no tripping at 1.05 x setting current, tripping at 1.2 times setting current). The tripping curves (cold or warm starting, 3 phases and 2 phases) are shown on page 2.14. The relays are built to be self protecting in the event of an overload until the short circuit protection device is activated. Terminals L1, L3, L5 Manual test Manual or automatic reset Frame size TA....DU Trip indication light Tripping contact (95, 96) Amp setting range Signaling contact, (97, 98) 2.2 1SXU000023C0202 Terminals T1, T2, T3 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Th Ov erm e a re rloa l lay d s Description 2 Application Technical data * All the relays have: - - - - - Free tripping: the resetting button, even if held in, does not prevent tripping of the thermal overload relay in the event of a fault. Temperature compensation Phase failure protection according to IEC 947-4-1: Within the limits of the setting range, a reduced tripping time, and thus improved motor protection, is obrtained in case of a phase failure. Tripping class: 10A, for TA relays Test functions and resetting: see table below. * Auxiliary contacts The relays have two built in auxiliary contacts: NC marked 95-96; NO marked 97-98. Both contacts are physically separate and can thus be used for 2 different circuits (control circuit and indication circuit). Function of TA25DU - TA450DU thermal O/L relays Resetting Relay tripped Effect of blue TA25DU Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Relay not tripped Contacts Manual Automatic Resetting Yes No button indexed 95-96 on R (RESET ONLY) 97-98 Effect of blue Open {95-96 97-98 Closed Resetting Closed when the button is pressed No effect Closed { 95-96 97-98 Open Both manual and automatic No No effect Open when the button is pressed Yes No No button indexed 95-96 on R/O Closed when the No effect button is released Open when the button is pressed Closed when the button is released (RESET/OFF) 97-98 Open when the button is pressed No effect 2.3 1SXU000023C0202 al rm ad e Th erlo s Ov elay r Selection guide TA25DU - TA80DU 2 Types TA25DU TA42DU TA75DU TA80DU Main characteristics Construction 3 pole with ambient temperature variation compensation. Protection against single phase operation. Built in auxiliary contacts: 1N.O. + 1N.C. Resetting Convertible: Setting ranges Number 18 3 from to 0.1 - 0.16A 24 - 32A 18 - 25A 29 - 42A Manual to Automatic 6 4 18 - 25A 60 - 80A 29 - 42A 60 - 80A Mounted with contactors Mounting kit No kit is required for mounting thermal O/L relays below contactors Types of contactors A/AE/AL9 for combined mounting A/AE/AL12 A/AE/AL16 A/AE/AL26 A/AE/AL30 A/AE30 A/AE40 A/AE/AL40 A/AE/AF50 A/AE/AF63 A/AE/AF75 Mounted separately (i.e. separate from contactor) Separate mounting kit DB25 A/AE/AF95 A/AE/AF110 DB80 Accessories Tripping coil DS25-A Resetting coil DR25-A Terminal shroud Terminals protected against direct contact (without the addition of terminal shrouds) Function markers 2.4 1SXU000023C0202 BA5-50 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Th Ov erm e a re rloa l lay d s Selection guide TA110DU - TA450DU 2 Types TA110DU TA200DU TA450DU Main characteristics Construction Resetting Setting ranges 3 pole with ambient temperature variation compensation. Protection against single phase operation. Built in auxiliary contacts: 1N.O. + 1N.C. 1 3 5 2 4 6 R 95 97 96 98 Convertible: manual to automatic Number from to A A 2 6 3 65 - 90 80 - 110 65 - 90 150 - 200 130 - 185 220 - 310 Mounted with contactors Mounting kit No kit is required for mounting thermal O/L relays See page 2.7. Types of contactors for combined mounting A/AE/AF95 A/AE/AF110 A/AF145 A/AF185 A/AF210 + DT450/A300 A/AF260 + DT450/A300 A/AF300 + DT450/A300 Mounted separately (i.e. separate from contactor) Separate mounting kit DB200 No kit required for separate mounting of thermal O/L relays Accessories Tripping coil Resetting coil Terminal shroud 1 LT200 - Function markers LT450 - BA5-50 1 Terminals protected against direct contact (without the addition of terminal shrouds) Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 2.5 1SXU000023C0202 al rm ad e Th erlo s Ov elay r TA25 - TA450 Class 10 for Contactors A9 - A/AF300 2 For Contactor TA25DU A/AE/AL9 - A/AE/AL40 A/AE30 - A/AE/40 TA42DU A/AE/AF50 - A/AE/AF75 A/AE/AF95 - A/AE/AF110 TA75DU A/AF145 - A/AF185 A/AF210 - A/AF300 Setting Range A 0.1 - 0.16 0.16 - 0.25 0.25 - 0.4 0.4 - 0.63 0.63 - 1.0 1.0 - 1.4 1.3 - 1.8 1.7 - 2.4 2.2 - 3.1 2.8 - 4.0 3.5 - 5.0 4.5 - 6.5 6.0 - 8.5 7.5 - 11 10 - 14 13 - 19 18 - 25 24 - 32 18 - 25 22 - 32 29 - 42 18 - 25 22 - 32 29 - 42 36 - 52 45 - 63 60 - 80 29 -42 36 - 52 45 - 63 60 - 80 65 - 90 80 - 110 65 - 90 80 - 110 100 - 135 110 - 150 130 - 175 150 - 200 130 - 185 165 - 235 220 - 310 AF400 - AF750 Suffix Code Catalog Number A TA25DU0.16 B TA25DU0.25 C TA25DU0.4 D TA25DU0.63 E TA25DU1.0 F TA25DU1.4 G TA25DU1.8 H TA25DU2.4 J TA25DU3.1 K TA25DU4.0 L TA25DU5.0 M TA25DU6.5 N TA25DU8.5 P TA25DU11 Q TA25DU14 R TA25DU19 S TA25DU25 T TA25DU32 A TA42DU25 B TA42DU32 C TA42DU42 A TA75DU25 B TA75DU32 C TA75DU42 D TA75DU52 E TA75DU63 F TA75DU80 C TA80DU42 D TA80DU52 E TA80DU63 F TA80DU80 A TA110DU90 B TA110DU110 A TA200DU90 B TA200DU110 C TA200DU135 D TA200DU150 E TA200DU175 F TA200DU200 A TA450DU185 1 B TA450DU235 C TA450DU310 See electronic overloads, pages 2.21 List Price $ 63 78 102 135 165 165 225 488 1 TA450 overloads require mounting kits for installation. TA80DU TA110DU 2.6 1SXU000023C0202 Discount schedule TAA [OW] -- TA25 Discount schedule TBA [OX] -- TA42, TA75 Discount schedule TCA [OY] -- TA80, TA110, TA200, TA450 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Th Ov erm e a re rloa l lay d s TA25 - TA80 Class 20 for Contactors A9 - A80 2 Setting range A ... A TA25DU TA42DU TA75DU Packing unit piece Catalog number List price TA25DU1.8-20 TA25DU2.4-20 TA25DU3.1-20 TA25DU4.0-20 TA25DU5.0-20 TA25DU6.5-20 TA25DU8.5-20 TA25DU11-20 TA25DU14-20 TA25DU19-20 TA25DU25-20 TA25DU32-20 (1) $ 63 TA42DU trip class 20 for contactors A30, A40 and (T) AL30, (T) AL40 18 ... 25 AZ 1 1SAZ311401R1001 22 ...32 BZ 1 1SAZ311401R1002 29 ... 42 CZ 1 1SAZ311401R1003 TA42DU25-20 TA42DU32-20 TA42DU42-20 $ 78 TA75DU trip class 20 for contactors A50 ... A75 and AE50 ... AE75 18 ... 25 AZ 1 1SAZ321401R1001 22 ... 32 BZ 1 1SAZ321401R1002 29 ... 42 CZ 1 1SAZ321401R1003 36 ... 52 DZ 1 1SAZ321401R1004 45 ... 63 EZ 1 1SAZ321401R1005 60 ... 80 FZ 1 1SAZ321401R1006 TA75DU25-20 TA75DU32-20 TA75DU42-20 TA75DU52-20 TA75DU63-20 TA75DU80-20 $ 102 TA80DU trip class 20 for contactors A95, A110, AE 95 and AE110 29 ... 42 AZ 1 1SAZ331401R1003 36 ... 52 BZ 1 1SAZ331401R1004 45 ... 63 CZ 1 1SAZ331401R1005 60 ... 80 DZ 1 1SAZ331401R1006 TA80DU42-20 TA80DU52-20 TA80DU63-20 TA80DU80-20 $ 135 Suffix Reference code TA25DU trip class 20 for contactors A9 ... A40 and (T) AL9 ... (T) AL30 1.3 ... 1.8 GZ 1 1SAZ211401R1025 1.7 ... 2.4 HZ 1 1SAZ211401R1028 2.2 ... 3.1 JZ 1 1SAZ211401R1031 2.8 ... 4.0 KZ 1 1SAZ211401R1033 3.5 ... 5.0 LZ 1 1SAZ211401R1035 4.5 ... 6.5 MZ 1 1SAZ211401R1038 6.0 ... 8.5 NZ 1 1SAZ211401R1040 7.5 ... 11 PZ 1 1SAZ211401R1043 10 ... 14 QZ 1 1SAZ211401R1045 13 ... 19 RZ 1 1SAZ211401R1047 18 ... 25 SZ 1 1SAZ211401R1051 TZ 1 1SAZ211401R1053 24 ... 32 (1) (1) with terminal block DX25: 1x16mm2 No Tripping at 1.05 Ie Tripping at 1.2 Ie within 2 hours Time Class 30 9 - 30 sec Class 20 6 - 20 sec TA80DU Class 10 4 - 10 sec Ie (adjusted current) 1.2 Ie Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 7.2 Ie Discount schedule TAA [OW] -- TA25 Discount schedule TBA [OX] -- TA42, TA75 Discount schedule TCA [OY] -- TA80, TA110, TA200, TA450 2.7 1SXU000023C0202 al rm ad e Th erlo s Ov elay r Accessories 2 Separate mounting kits For O/L Amps relays TA25DU TA25DU TA42DU, TA75DU, TA80DU TA110DU, TA200DU DB25/25A 0.1 24 18 100 - - - - 25 32 80 200 Catalog number DB25/25A DB25/32A DB80 DB200 List price $ 30 38 45 60 Terminal block -- AWG #8 cable Mounting on: Catalog number TA25DU (25A or less) or DB25/25A List price $ 15 DX25 LC terminal blocks can be used to convert standard connections into Faston connections: 2 x 6.3mm or 4 x 2.8mm per pole. The connections are protected against accidental contact. The LC30-T has a terminal block for the 3 power terminals and a second for the 4 auxiliary terminals of a TA25DU thermal O/L relay. The LC26-B1 has two identical terminal blocks each for 3 power terminals. This block allows the power terminals to be mounted with two DB25 kits or a TA25DU thermal O/L relay and DB25 kit assembly. NOTE: According to DIN 46429 part 1 and NFC 20-120 the max. capacity of a Faston connection is 25 A. DB80 Mounting kit - for TA450 overload relay For contactor Catalog number A145 - A185 A210 - A300 DT450/A185 DT450/A300 List price $ 225 Terminal shrouds - for contactors and overload relays Contactor DB200 A9 - A16 A26 - A40 Overload relay TA25DU Catalog number Included List price -- A30 - A40 TA42DU Included -- A50 - A75 TA75DU Included -- A95 - A110 TA80DU TA110DU Included A145 - A185 TA200DU LT185-AY A145 - A185 Load side of TA200DU LT200A185 -- $ 10 50 Terminal lug kits Wire range 6 - 250MCM 4 - 400MCM (2) 4 - 500MCM 2.8 1SXU000023C0202 For overloads TA110DU, TA200DU TA450DU185 TA450DU310 Discount schedule ABA [OF] -- A-contactor accessories Discount schedule TAA [OW] -- TA25 Discount schedule TBA [OX] -- TA42, TA75 Discount schedule TCA [OY] -- TA80, TA110, TA200, TA450 Catalog number List price EHTK210 ATK300HK ATK300/2HK $ 45 78 120 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Th Ov erm e a re rloa l lay d s Accessories 2 Remote tripping coils U voltage at 50/60 Hz Catalog number 1 List price DS25-A remote tripping coil 24V 48V 110V 220/380V 500V DS25-A-24 DS25-A-48 DS25-A-110 DS25-A-220/380 DS25-A-500 24V 48V 110V 220/380V 500V DR25-A-24 DR25-A-48 DR25-A-110 DR25-A-220/380 DR25-A-500 $ 60 DS25-A remote resetting coil DS25A Application * The DS25-A coil is used for remote electrical tripping of the TA25 DU thermal O/L relay and is connected to the relay's normally closed 95-96 auxiliary contact. * The DR 25-A coil is used for remote electrical resetting of the TA25DU thermal O/L relay which is adjusted for "Manual resetting;" it is connected to the relay's normally open 97-98 auxiliary contact. The coils are not designed for continuous duty. Impulse duration: 0.2 to 0.35 s. Set the button to "Man" (Manual resetting). Mounting: clipped on to TA25DU thermal O/L relay. DR25A Installation diagrams For connection of DS25-A to TA25DU relay L1 L2/N START STOP 21 For connection of DR25-A to TA25DU relay 13 22 14 L1 OL A1 M A2 95 96 21 13 22 M 13 L2/N START STOP 14 OL M A1 13 E2 OL 97 98 OL TRIPPING COIL OFF 24 13 14 OL A1 M A2 95 96 OVERLOAD TRIP L1 E2 OFF HAND L2/N AUTO 23 24 13 14 OL M A1 OVERLOAD RESET E1 E1 OL RESETTING COIL L2/N AUTO 23 96 14 OVERLOAD RESET E1 HAND 95 M 14 OVERLOAD TRIP L1 A2 E2 95 96 OL 97 OL TRIPPING COIL A2 98 E1 E2 OL RESETTING COIL 1 Cannot be used with TA42, TA75, or TA200 overload relays. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Discount schedule TAA [OW] -- TA25 2.9 1SXU000023C0202 al rm ad e Th erlo s Ov elay r Technical data TA25DU - TA450DU 2 Intermittent duty Switching frequency For intermittent operations, the diagram opposite specifies relay operating limits. s 0.5 120 To avoid untimely tripping, TA and T thermal O/L relays have been designed to withstand roughly 15 switching operations per hour with an approximately equal distribution between working and rest cycles. In these conditions, the motor starting time must not exceed 1 second and the starting current must be lower than or equal to 6 times the motor In. ta = (ops/h) 140 Switching frequency: Example: Motor starting time: 100 ta = 80 1s 1 sec. Load factor: 40 % Switching frequency: 60 ops./h according to diagram ta 40 ta = 20 ta = 3.5 For a higher number of operations and for load variations (e.g. frequent starting and braking), it is advisable to use CUSTORAPID(R) protection. 60 =1 .5s For motors subject to particularly severe operating conditions (e.g. locked rotor) it is advisable to use protection combined with a thermal O/L relay and the CUSTORAPID(R) system. 3s Protection of motors with long starting time s See electronic overload relay section, pages 2.21 - 2.32. 0 0 20 40 60 Closing time 80 100(%) Switching frequency in relation to load factor. ta: motor starting time. Mounting position On a support at an angle of 30 in relation to the vertical plane (standard position). Other mounting positions possible, except mounting on a horizontal plane (in this case the tripping mechanism would be located above the bimetals). Special version for EEx e motors Consult factory. [s] 40 Tripping limits at ambient temperatures varying by + 20C Ambient temperature compensation Thermal O/L relays are compensated against ambient temperature variations by a compensation bimetal which is sensitive to the ambient temperature. Tripping time 11 10 Thermal O/L relays are designed to operate between -5 C and +40 C in compliance with standard IEC 947-4-1. For a wider range of -25 C to +55 C consult the graph opposite. 6 4 3 2 Example: tripping at - 25 C. Tripping takes place before 1.5 times the setting current. 1 Resetting: TA25DU - TA450 DU thermal O/L relays have convertible manual/automatic resetting. 7 8 7.4 Multiple of the setting current 3 4 5 6 TA thermal O/L relay cold-state tripping characteristics 2.10 1SXU000023C0202 Delivery: in manual resetting mode. 1.5 Ambient temperature compensation limits according to IEC 947-4-1 1.4 Multiple of the setting current 20 1.3 Tripping 1.2 1.1 No tripping 1.0 0.9 -20 -10 0 10 20 30 Ambient temperature 40 50 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Th Ov erm e a re rloa l lay d s Technical data TA25DU - TA80DU Types TA25DU TA42DU Standards: (international, European) 2 TA80DU IEC 947-4-1, EN 60947-4-1 Rated insulation voltage Ui according to IEC 947-4-1 Rated impulse withstand voltage Uimp according to IEC 947-4-1 Permissible ambient temperature - for storage - for operation V 690 kV 6 C C -40 to +70 -25 to +55 with temperature compensation (maximum values: see page 2.9) Climatic withstand DIN 50017 Mounting positions Humidity in alternate climate KFW, 30 cycles On a support at an angle of 30 in relation to the vertical plane (standard position). Other positions possible except mounting on a horizontal plane (in this case the tripping mechanism would be located above the bimetals). Shock withstand shock duration ms at nominal Ie Critical direction of shocks A1, A2 multiples of g Resistance to vibrations (1 mm, 50 Hz) Mounting TA75DU 15 12 multiples of g 8 - on contactor Latching below the contactor, screw fixing on main terminals - separate with DB - kit Using screws: 2 x M4 or 35 mm EN 50022 Terminals and cross-sectional areas for main conductors (motor side) * screw terminal - with cable clamp - via tunnel connector - flat type for lug or bar A2 A1 * conductor cross-sectional area - rigid solid or rigid stranded - flexible with cable end - recommended bars mm2 mm2 mm TA25DU setting ranges: from 0.1-0.16A 24-32 A to 18-25A M4 - - M5 - - 2 x 1.5 - 6 2 x 1.5 - 4 - 1 x 10 2 x 0.75- 6 - M6 - - M6 - M6 - 1 x 2.5 - 35 or 2 x 2.5 x 16 1 x 2.5 - 25 or 2 x 2.5 x 10 - - Terminals and cross-sectional area for auxiliary conductors * screw terminal (screw size) - with cable clamp * conductor cross-sectional area - rigid solid or rigid stranded - flexible with cable end M 3.5 2 x mm2 2 x mm2 Degree of protection 0.75 - 4 0.75 - 2.5 All the terminals are protected against direct contact according to VDE 0106/Part. 100. (without additional terminal shrouds) Pole Technical Characteristics Types TA25 DU Number of poles Resistance per phase in m and heat dissipation in W Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage TA80 DU TA10 DU TA200 DU TA450 DU see page 2.6 Tripping class according to IEC 947-4-1, EN 60947-1 Max. switching frequency without untimely tripping TA75 DU direct contact according to VDE0106/part 100 (with additional terminal shrouds for the main terminals 3 Setting ranges Rated operational frequencies TA42 DU All the terminals are protected against direct 10 A Hz 0 - 400 50/60 Up to 15 starts/h or 60 starts/h with 40 % on-load factor when neither the starting current of 6 x In nor the starting time 1 s are exceeded. see page 2.13 2.11 1SXU000023C0202 al rm ad e Th erlo s Ov elay r 2 Technical data TA110DU - TA450DU Types TA110DU TA200DU Standards: (international, European) Rated insulation voltage Ui according to IEC 947-4-1 Rated impulse withstand voltage Uimp according to IEC 947-4-1 Permissible ambient temperature - for storage - for operation TA450DU IEC 947-4-1, EN 60947-4-1 V 690 1000 kV 6 8 C C -40 to +70 -25 to +55 with temperature compensation (maximum values: see page 2.9) Climatic withstand DIN 50017 Mounting positions Humidity in alternate climate KFW, 30 cycles On a support at an angle of 30 in relation to the vertical plane (standard position). Other positions possible except mounting on a horizontal plane (in this case the tripping mechanism would be located above the bimetals). Shock withstand shock duration ms at nominal Ie 15 Critical direction of shocks A1, A2 multiples of g 12 Resistance to vibrations (1 mm, 50 Hz) multiples of g 8 Mounting - on contactor 4 x M5 screws - separate with DB - kit Terminals and cross-sectional areas for main conductors (motor side) * screw terminal A2 - with cable clamp A1 - via tunnel connector - flat type for lug or bar * conductor cross-sectional area - rigid solid or rigid stranded - flexible with cable end - recommended bars mm2 mm2 mm - HC, M8 - - - M10 16 - 35 16 - 35 12 x 3 - - M10 25 - 120 25 - 95 20 x 4 2 x 240 2 x 240 20 x 4...5 Terminals and cross-sectional area for auxiliary conductors * screw terminal (screw size) - with cable clamp * conductor cross-sectional area - rigid solid or rigid stranded - flexible with cable end M 3.5 2 x mm2 2 x mm2 Degree of protection 0.75 - 4 0.75 - 2.5 All the terminals are protected against direct contact according to VDE 0106/Part. 100. (with additional terminal shrouds) Technical characteristics of auxiliary contacts for thermal O/L relays: TA25DU to TA450DU Auxiliary contacts normally closed N.C. normally open N.O. Terminal marking 95-96 97-98 VAC 500 500 Conventional thermal current (in free air) Ith A 10 6 Rated operational current Ie, AC-15 up to 240 V up to 440 V up to 500 V A A A 3.0 1.9 1.0 1.5 0.95 0.75 Rated operational current Ie DC-13 up to 250 V A 0.12 0.04 Protection against short circuits gG (gl) fuses (according to IEC 269) S 271/S 281circuit-breaker A A 10 k3 6 k1 VAC VDC 500 440 500 440 Rated operational voltage Ue Maximum potential difference between N.C. and N.O. auxiliary contacts 2.12 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Th Ov erm e a re rloa l lay d s Technical data Motor protection; Choice of protective device 2 Motor Protection -- general It is very important to choose an adequate protective device for the safety of the motor during operation and for its durability. The efficiency of protection methods varies according to the application. The overview below will help you to choose. There is no general rule and we are available to advise you for special applications and especially in the case of difficult starting. Protective devices and efficiency Protection in relation to current: Protection in relation to temperature: Fuses Protective relay with phase fault protection Motor protection via CUSTORAPID(R) thermistor Motor protection via SPEM electronic relay SPEM M 3~ M 3~ M 3~ M 3~ Causes of dangerous overloads for the motor windings 1 Overload with current 1.2 times the nominal current 2 S1-S8 nominal duties according to IEC 34-I 3 Operation with starting, braking, reversal in operating direction 4 Operation with starting rate at > 15 cycles/hour for motors with special rotor 5 Locked rotor 6 Overloads due to phase failure 7 Network undervoltage or overvoltage 8 Fluctuation of network frequency 9 Ambient temperature too high 10 Overheating due to external cause (i.e. overheating of bearings) 11 Motor cooling disturbed 12 Undercurrent protection on drop in load 13 Protection of asymmetry: wrong phase direction rotation or asymmetrical load 14 Earth fault protection 15 Automatic disconnection for auxiliary load fault Protection efficiency: Note: Fuses Fuses do not protect motors against overloads. They are only used to protect installations and lines against short circuits. unsuitable To ensure efficient protection of a motor against short circuits, it is advisable to use aM type fuses in association with thermal OLR relays. very average efficiency For the selection of fuses or circuit-breakers, refer to the indications given in this catalogue concerning contactors on the one hand and thermal O/L relays on the other. perfectly efficient Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage In general, fuse protection for direct-on-line starting must be sized as follows: - aM fuses: choose the fuse rating immediately above the full load value of the motor current. - gG (gI) fuses: determine the fuse rating immediately above the motor current value and choose the next highest fuse rating. 2.13 1SXU000023C0202 al rm ad e Th erlo s Ov elay r 2 Technical data Resistance and Joule losses per phase Short circuit protection Resistance and Joule losses per phase, short circuit protection Setting range Resistance current per phase from - to A A m Joule losses per phase at max. setting W TA25DU 0.1 - 0.16 - 0.25 - 0.16 0.25 0.4 85850 85150 13750 2.2 2.2 2.2 0.4 - 0.63 - 1.0 - 0.63 1.0 1.4 5370 2190 1120 2.2 2.2 2.2 1.3 - 1.7 - 2.2 - 1.8 2.4 3.1 670 383 229 2.2 2.2 2.2 2.8 - 3.5 - 4.5 - 4.0 5.0 6.5 137 87.5 61 2.2 2.2 2.2 8.5 11 14 19 25 32 30.4 18.2 11.2 6.3 4.7 3.2 2.2 2.2 2.2 2.3 2.9 3.3 6.0 7.5 10 13 18 24 - - - - - - TA42DU 18 - 25 22 - 32 29 - 42 5.5 2.89 1.84 3.43 2.91 3.24 TA75DU 18 22 29 36 45 60 - - - - - - 25 32 42 52 63 80 5.5 2.89 1.84 1.3 0.936 0.615 3.43 2.91 3.24 3.51 3.72 3.94 TA80DU 29 36 45 60 - - - - 42 52 63 80 1.84 1.3 0.936 0.615 3.24 3.51 3.72 3.94 2.14 1SXU000023C0202 Setting range Resistance current per phase from - to A A m TA110DU 80 - TA200DU 100 110 130 150 - - - - 110 135 150 175 200 TA450DU 130 - 185 165 - 235 220 - 310 Joule losses per phase at max. setting W 0.378 3.78 0.318 0.255 0.214 0.182 5.79 5.74 6.55 7.28 -- -- -- 2.5 2.5 2.5 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Th Ov erm e a re rloa l lay d s Technical data Tripping curves 2 TA25DU TA75DU TA110DU/SU TA450DU TA-DU thermal O/L relays are 3-pole with manual or automatic resetting mode selection. The resetting button can also be used for stopping. Built-in auxiliary contacts are physically separate and, consequently, can be used in different circuits (control circuit/indication circuit). Each relay is temperature compensated and ensures phase failure protection. Protective relays up to size TA75DU are protected against direct contact via the front face. Terminal shrouds are available for TA200DU to TA450DU size relays. The connecting terminals are delivered in open position with (+,-) pozidriv screws and screwdriver guidance. It is advisable to tighten unused terminal screws. Thermal O/L relay tripping curves TA25DU TA42DU, TA75DU and TA80DU 40 40 40 20 20 20 10 8 6 10 8 6 1 2 Phases 2 2 Phases 1 40 3 Phases 20 Seconds Seconds 2 Phases 3 Phases 4 2 10 8 6 from warm state 4 from warm state 1.5 2 3 4 5 6 7 8 9 10 3 Phases 10 8 6 2 Phases 4 1 0.8 Tripping current in multiples of the setting current 1 1.2 1.5 2 3 4 5 6 7 8 9 10 Tripping current in multiples of the setting current TA200DU 0.8 1 1.2 1.5 2 3 4 5 6 7 8 9 10 Tripping current in multiples of the setting current TA450DU (tripping class 10A) (tripping class 10A) 120 100 80 60 120 100 80 60 40 40 20 20 10 8 6 10 8 6 2 2 Phases 1 3 Phases 40 Triping time from cold state minutes 4 4 Minutes 3 Phases 2 1 1 1.2 2 Phases 1 from warm state 1 0.8 from cold state 2 20 3 Phases 2 4 40 2 Phases 3 Phases 10 8 6 Minutes 4 Tripping time Tripping time from cold state 2 10 8 6 from cold state Seconds 4 Minutes 120 100 80 60 20 Tripping time (tripping class 10A) 120 100 80 60 40 from cold state 2 2 Phase 1 40 3 Phase 20 seconds 20 Seconds TA110DU (tripping class 10A) 120 100 80 60 Minutes Tripping time (tripping class 10A) 2 Phases 10 8 6 2 2 Phase 4 3 Phases 4 10 8 6 3 Phase 2 from warm state from warm state 1 1 0.8 1 1.2 1.5 2 3 4 5 6 7 8 9 10 Tripping current in multiples of the setting current Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 0.8 1 1.2 1.5 2 3 4 5 6 7 8 9 10 Tripping current as multiple of setting current 2.15 1SXU000023C0202 al rm ad e Th erlo s Ov elay r Technical data, Class 20 OLR Resistance and Joule losses per phase Short circuit protection 2 UL UL Resistance per phase Power Loss per phase gL/gG A 600V CB A mOhm Thermal overload relay TA25DU trip class 20 1.3 ... 1.8 10 1.7 ... 2.4 16 2.2 ... 3.1 16 2.8 ... 4.0 20 3.5 ... 5.0 25 4.5 ... 6.5 25 6.0 ... 8.5 32 7.5 ... 11 40 10 ... 14 50 13 ... 19 63 18 ... 25 80 24 ... 32 100 Fuse/600V K5 A at upper current setting W 25 25 25 25 25 25 32 40 50 63 80 100 6 10 10 15 20 25 35 45 60 60 70 100 - 670.3 381 235.3 140.7 91.2 54.5 32.1 15.5 12 6.3 4.7 3.2 2.2 2.2 2.3 2.3 2.3 2.3 2.3 1.9 2.4 2.3 3.0 3.3 Thermal overload relay TA42DU trip class 20 18 ... 25 100 22 ... 32 125 29 ... 42 160 160 160 160 80 100 150 80 80 80 5.5 2.89 1.84 3.43 2.91 3.24 Thermal overload relay TA75DU trip class 20 18 ...25 100 22 ... 32 125 29 ...42 160 36 ... 52 200 45 ... 63 200 60 ... 80 250 160 160 160 200 250 250 80 100 150 175 200 250 80 80 80 125 125 125 5.5 2.89 1.84 1.3 0.936 0.615 3.43 2.91 3.24 3.51 3.72 3.94 Thermal overload relay TA80DU trip class 20 29 ... 42 160 36 ... 52 200 45 ... 63 200 60 ... 80 250 160 200 250 250 150 175 200 250 80 125 125 150 1.84 1.3 0.936 0.615 3.24 3.51 3.72 3.94 Setting Range from ... to A A Short-circuit protection (fuses) Type "2" co-ordination Type "1" co-ordination gL/gG A Type 1 co-ordination according to IEC 60947-4-1: Under short-circuit conditions, the starter shall cause no danger to persons or installation and may not be suitable for further service without repair and replacement of parts. Type 2 co-ordination according to IEC 60947-4-1: Under short-circuit conditions, the contactor or starter shall cause no danger to persons or installation and shall be suitable for further use. The risk of contact welding is recognized, in which case the manufacturer shall indicate the measures to be taken as regards the maintenance of the equipment. Standard technical data, operating data and dimensions see TA...Relay Main Catalog 2.16 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Th Ov erm e a re rloa l lay d s Technical data, Class 20 OLR Short-circuit ratings 2 Setting Range Catalog number A ... A 480V 1.3 ... 1.8 1.7 ... 2.4 2.2 ... 3.1 2.8 ... 4.0 3.5 ... 5.0 4.5 ... 6.5 6.0 ... 8.5 7.5 ... 11 10 ... 14 13 ... 19 18 ... 25 24 ... 32 18 ... 25 22 ...32 29 ... 42 18 ... 25 22 ... 32 29 ... 42 36 ... 52 45 ... 63 60 ... 80 29 ... 42 36 ... 52 45 ... 63 60 ... 80 TA25DU-1.8-20 TA25DU-2.4-20 TA25DU-3.1-20 TA25DU-4.0-20 TA25DU-5.0-20 TA25DU-6.5-20 TA25DU-8.5-20 TA25DU-11-20 TA25DU-14-20 TA25DU-19-20 TA25DU-25-20 TA25DU-32-20 TA42DU-25-20 TA42DU-32-20 TA42DU-42-20 TA75DU-25-20 TA75DU-32-20 TA75DU-42-20 TA75DU-52-20 TA75DU-63-20 TA75DU-80-20 TA80DU-42-20 TA80DU-52-20 TA80DU-63-20 TA80DU-80-20 Setting Range Catalog number A ... A 1.3 ... 1.8 1.7 ... 2.4 2.2 ... 3.1 2.8 ... 4.0 3.5 ... 5.0 4.5 ... 6.5 6.0 ... 8.5 7.5 ... 11 10 ... 14 13 ... 19 18 ... 25 24 ... 32 18 ... 25 22 ...32 29 ... 42 18 ... 25 22 ... 32 29 ... 42 36 ... 52 45 ... 63 60 ... 80 29 ... 42 36 ... 52 45 ... 63 60 ... 80 Voltage TA25DU TA42DU TA75DU TA80DU Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage TA25DU TA42DU TA75DU TA80DU 10 kA 18 kA Fuse K5 CB Fuse K5 CB Fuse K5 CB 6 10 10 15 20 25 35 45 60 60 70 100 80 100 150 80 100 150 175 200 250 150 175 200 250 80 80 80 80 80 80 125 125 125 80 125 125 150 6 10 10 15 20 25 35 45 60 60 70 100 80 100 150 80 100 150 175 200 250 150 175 200 250 - 6 10 10 15 20 25 35 45 60 60 70 100 150 150 200 150 150 200 250 250 250 150 175 250 250 - Fuse K5 CB Fuse K5 CB Fuse K5 CB 6 10 10 15 20 25 35 45 60 60 70 100 80 100 150 80 100 150 175 200 250 150 175 200 250 80 80 80 80 80 80 125 125 125 80 125 125 150 6 10 10 15 20 25 35 45 60 60 70 100 80 100 150 80 100 150 175 200 250 150 175 200 250 - 6 10 10 15 20 25 35 45 60 60 70 100 150 150 200 150 150 150 175 250 250 150 175 250 250 - Voltage 600V TA25DU-1.8-20 TA25DU-2.4-20 TA25DU-3.1-20 TA25DU-4.0-20 TA25DU-5.0-20 TA25DU-6.5-20 TA25DU-8.5-20 TA25DU-11-20 TA25DU-14-20 TA25DU-19-20 TA25DU-25-20 TA25DU-32-20 TA42DU-25-20 TA42DU-32-20 TA42DU-42-20 TA75DU-25-20 TA75DU-32-20 TA75DU-42-20 TA75DU-52-20 TA75DU-63-20 TA75DU-80-20 TA80DU-42-20 TA80DU-52-20 TA80DU-63-20 TA80DU-80-20 5 kA 5 kA 10 kA 18 kA 2.17 1SXU000023C0202 al rm ad e Th erlo s Ov elay r 2 Technical data, Class 20 OLR Table for tripping time Tripping times of thermal overload relays as a function of a multiple of the setting current from cold state (tolerance +/- 20% of the tripping time). Tripping times of thermal overload relays: at multiple of setting current Setting Range 3 4 from ... to A A 5 6 7.2 8 Tripping times in seconds Thermal overload relays TA25DU trip class 20 1.3 ... 1.8 1.7 ... 2.4 2.2 ... 3.1 2.8 ... 4.0 3.5 ... 5.0 4.5 ... 6.5 6.0 ... 8.5 7.5 ... 11 10 ... 14 13 ... 19 18 ... 25 24 ... 32 47.1 43.3 47.5 45.6 47.8 47.4 46.1 42.3 39.4 38.1 44.4 44.4 27 25 28 27 29 28 27 25 25 21 25 27 Thermal overload relays TA42DU, TA75DU, TA80DU trip class 20 18 ... 25 51.6 29 22 ... 32 67.9 38 29 ... 42 58.8 33 36 ... 52 59.9 34 45 ... 63 65.8 34 60 ... 80 71.9 35 2.18 1SXU000023C0202 20.3 18.9 20.8 19.8 21.2 20.3 20 17.8 16.8 13.6 16.1 17.7 15.8 14.4 16 15.3 16 15.5 15 14.1 13 10 11 13 12.7 11.9 13.1 12.5 13.2 12.5 11.7 10.9 9.9 7.4 9 9.8 11.5 10.4 11.8 11 11.8 11 10 10.5 8.5 6.2 8 8.5 20.3 26.9 22.5 22.7 22.4 23.4 15 20 16 16 16 17 11.7 14.8 12.2 12.3 12.4 13.9 10 12.5 10.3 10.5 10.5 12 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Th Ov erm e a re rloa l lay d s Approximate dimensions T25DU - TA42DU 00.00 Inches 00.00 [Millimeters] 2 TA25DU 0.51 13 3.70 3.15 94 80 TA25DU32 only 0.24 6 3.70 1.73 94 44 TA25DU & DB25 TA25/32A 4.25 108 0.24 1.73 6 44 0.35 6 1.38 35 0.51 13 1.88 3.31 48 84 0.17 4.2 TA25DU & DB25/32 TA25+AB25 1.73 4.25 44 108 0.24 6 0.35 6 1.38 35 0.51 13 1.88 4.41 48 112 0.17 4.2 TA42DU TA25/32A+AB32 0.51 13 3.54 90 0.24 6 4.35 2.13 110.5 54 TA42 TA42DU / TA75DU & DB80 5.03 127.7 2.36 60 0.24 1.97 6 50 0.51 13 3.86 2.95 98 75 0.17 4.2 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 2.19 1SXU000023C0202 TA75+AB80A al rm ad e Th erlo s Ov elay r 2 Approximate dimensions TA75DU - TA200DU 00.00 Inches 00.00 [Millimeters] TA75DU 0.51 13 3.99 93 0.24 6 4.35 2.13 110.5 54 TA80DU 2.85 72.3 TA75 TOUCH SAFE COVER 0.47 12.0 3.77 0.47 1.18 12.0 30.0 0.50 12.5 95.7 2 - M4 Mtg. Slots 4.37 2.12 111.0 54.0 TA110DU TA80 OVERLOAD RELAY TOUCH SAFE COVER 1.48 37.5 5.44 0.24 6.0 2.52 138.1 64.0 6 - 0.21 HOLES .61 15.5 3.14 80.0 0.24 6.0 4.73 120.1 0.07 1.7 1.98 50.2 TA200DU TA110 OVERLOAD RELAY 2.20 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Th Ov erm e a re rloa l lay d s Approximate dimensions TA450DU 00.00 Inches 00.00 [Millimeters] 2 TA450DU 0.18 4.5 0.24 2.99 6.0 76.0 0.2 DIA. 5.0 DIA. 6.62 168.0 2.17 0.96 0.82 55.0 24.5 21.0 2 1.11 4 6 28.3 7.60 193.0 2.28 58.0 2.28 58.0 T450DU/SU Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 2.21 1SXU000023C0202 al rm ad e Th erlo s Ov elay r Notes 2 2.22 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Electronic overload relays E16DU - E1250DU El e Ov ctro e n re rloa ic lay d s Electronic Overload relays 2 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Description * Available for starter construction with A Line contactors and separate panel mounting * Designed for close couple mounting * Separate base mounting available for all overload relays * E16DU Class 10, 20, & 30, field selectable * E200DU - E800DU Class 10, 20 & 30, field selectable * Stop button * Screwdriver guide holes * All terminal screws are available from the front * Single phase and phase unbalance protection * Isolated alarm circuit (N.O.) contact * Ambient compensation: -25C to +70C (-13oF to +158oF) * Manual test * Manual or automatic reset * Factory calibrated and tested * Wide adjustment range * UL File No: E48139 * CSA File No: LR98336 Tripping classes of the thermal overload relays Standard classes in IEC 947-4-1 are classes: 10 A, 10, 20, 30. The tripping class indicates according to IEC 947-4-1 the maximum tripping time in seconds under specified conditions of test at 7.2 times the setting current and specifies tripping and non tripping times for 1.5 and 7.2 times the setting current. Mostly used class is 10 A. Abstract from IEC 947-4-1 Tripping class Max. tripping time at 1.5 x setting current (warm state) Tripping time at 7.2 x setting current (cold state) At 1.05 x setting current 10 A 10 20 30 (s) 120 240 480 720 (s) 2 - 10 4 - 10 6 - 20 9 - 30 no tripping 2.23 1SXU000023C0202 nic ro ad t ec o El verl ys O ela r Catalog number explanation 2 Reset, manual or automatic Nominal current setting Trip indicator test function Stop button Catalog number explanation E16DU 1.0 Frame size E16DU E200DU E320DU E500DU E800DU 2.24 1SXU000023C0202 Amp rating 1.0 200 320 500 800 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage El e Ov ctro e n re rloa ic lay d s Selection by motor horsepower UL/CSA Starters with electronic overload 2 200V Motor horsepower 3 Phase, 1800 RPM 230V 460V 575V -- -- -- -- -- -- 1/2 3/4 -- 1 2 3 5 -- 7 1/2 10 -- 10 15 20 25 30 -- 40 50 60 75 100 125 150 200 250 -- -- -- -- -- 1/2 -- 3/4 1 1 1/2 2 3 5 7 1/2 10 10 -- 15 20 -- 30 -- 40 50 60 75 100 -- 5/6 200 250 300 1/4 1/3 1/2 3/4 -- 1 1/2 2 -- 3 5 7 1/2 10 15 20 25 -- 30 40 50 60 75 -- 100 125 150 200 250 300 400 500 600 700 -- 1/4,1/3 -- 1/2 3/4 1 1 1/2 2 -- 3 5 7 1/2 10 15 20 -- 25 30 40 50 60 -- 75 100 125 150 200 250 350 400 500 600 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Starter components Open Complete starter Catalog number List Price 11-2B1 Contactor Catalog number List Price A9-30-10-84 11-2C1 A9-30-10-84 Overload relay Catalog number List Price E16DU1.0 (0.3 - 1.0) $ 78 E16DU2.7 (0.9-2.7) $ 198 $ 96 11-2D1 A9-30-10-84 E16DU6.3 (2.0-6.3) 11-2E1 21-2E1 31-2E1 204 233 A9-30-10-84 A12-30-10-84 A16-30-10-84 84 102 E16DU18.9 (5.7-18.9) 41-2E1 336 A26-30-10-84 183 E45DU30 (9-30) 51-2E2 414 A30-30-10-84 252 E45DU45 (15-45) 61-2E2 71-2E1 81-2E1 91-2E1 472 544 608 649 A40-30-10-84 A50-30-11-84 A63-30-11-84 A75-30-11-84 297 330 372 413 E45DU45 (15-45) 112 E80DU80 (27-80) 188 861 A110-30-11-84 480 E140DU140 (50-140) 261 E200DU200 (60-200) 325 E320DU320 (100-320) 775 E500DU500 (150-500) 865 E800DU800 (250-800) 950 105 A1-2E1 B1-2E2 C1-2E2 D1-2E3 E1-2E3 F1-2E3 G1-70E5 H1-70E5 T1-70E8 U1-70E8 1,415 1,830 2,422 3,027 3,177 4,125 5,700 8,346 8,646 A145-30-11-84 A185-30-11-84 A210-30-11-84 A260-30-11-84 A300-30-11-84 AF400-30-11-70 AF460-30-11-70 AF580-30-11-70 AF750-30-11-70 Discount schedule TS [OZ] 825 1,290 1,635 1,815 1,875 3,120 4,425 6,900 7,200 2.25 1SXU000023C0202 nic ro ad t ec o El verl ys O ela r E16DU - E1250DU for contactors and mini contactors 2 Catalog number Setting range Trip class List price Contactor Suffix code 0.1-0.32A 0.3-1.0A 0.9-2.7A 2.0-6.3A 5.7-18.9A 10, 20, 30 10, 20, 30 10, 20, 30 10, 20, 30 10, 20, 30 $ 96 B...6-B...7 / A...9...A...16... B...6-B...7 / A...9...A...16... B...6-B...7 / A...9...A...16... B...6-B...7 / A...9...A...16... B...6-B...7 / A...9...A...16... A1 B1 C1 D1 E1 10, 20, 30 10, 20, 30 10, 20, 30 10, 20, 30 10, 20, 30 10, 20, 30 10, 20, 30 10, 20, 30 10, 20, 30 105 112 188 261 325 775 865 950 2,970 A...26 ... A...40 A...26 ... A...40 A...50 ... A...75 A...95 ... A...110 A...145 ... A...185 A...210 ... A...300 AF...400 ... AF...460 AF...580 ... AF...750 AF...1350 ... AF...1650 E1 E2 E1 E1 E2 E3 E5 E8 E12 Trip Class, Selectable 10, 20, 30 E16DU E45DU E16DU0.32 E16DU1.0 E16DU2.7 E16DU6.3 E16DU18.9 Trip Class selectable, 10, 20, 30 E80DU E140DU E45DU30 E45DU45 E80DU80 E140DU140 E200DU200 E320DU320 E500DU500 E800DU800 E1250DU1250 9-30A 15-45A 27-80A 50-140A 65-200A 105-320A 170-500A 270-800A 375-1250A NOTE: Electronic overload relays are not suitable for single-phase and DC motors. Universal motor controller E200DU E320DU Universal motor controller with thermal overload protection 0.24 - 63 A in a single device type. Bushing-type transformer, cable cross section 25mm2 (max. diameter including insulation - 11mm). Integrated motor control functions: Direct starting, reverse starting, star-delta starting, servo-drive functions. Diagnostic functions: Overload phase failure, trip categories, 5, 10, 20, 30. Integrated storage of parameters and motor data. 6 digital inputs, 3 relay outputs. Fieldbus-independent interface for connection to FBP fieldbus connectors, interface to operating panel ACS100-PAN. Description E500DU UMC22-FBP.0 Contactor Setting range A9 - AF1650 0.63 - 63 A Trip class 5, 10, 20, 30 Catalog number 1SAJ510000R0600 List price $ 603 E800DU E1250DU Universal Motor Controller, UMC22-FBP.0 2.26 1SXU000023C0202 Discount schedule TS [OZ] Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage El e Ov ctro e n re rloa ic lay d s Accessories 2 Mounting kits for direct mounting on contactors AF400 - AF750 For overload relays On contactor Catalog number List price E500DU AF400 - AF460 AF400 - AF460 w/reversing kits DT500/AF460S DT500/AF460L $ 395 E800DU AF580 - AF750 AF580 - AF750 w/reversing kits DT800/AF750S DT800/AF750L 415 Separate mounting kits For overload relays DB16E Catalog number List price E16DU DB16E $ 15 E45DU DB45E 39 E80DU DB80E 48 E140DU DB140E 70 Lug kits Wire range 6 4 (2) 4 (2) 2/0 (3) 2/0 (4) 1/0 - - - - - - Electronic overload 250 MCM 400 MCM 500 MCM 500 MCM 500 MCM 750 MCM Catalog number E200DU200 E320DU320 E320DU320 E500DU500 E800DU800 E12150DU1250 ATK185 ATK300 ATK300/2 ATK580/2HK ATK750/3HK ATK1350/4 List price $ 45 68 110 160 235 235 Terminal shrouds For overload relays Operating panel, ACS100-PAN Catalog number E200DU E320DU LT200E LT320E E500DU E800DU LT500E LT800-E List price $ 41 52 60 Accessories for universal motor controller UMC22-FBP Operating, diagnostics and parameter setting panel for Universal Motor Controller UMC22-FBP. Setting of motor and bus parameters. Type Designation Usage with Catalog number ACS100-PAN Operating panel UMC22-FBP 1SAJ510001R0002 List price $ 114 Accessories for operating panel ACS100-PAN Extension cable 3 m and door mounting set IP65 (front side) for ACS100-PAN operating panel. Type Designation Usage with Catalog number ACS100-CAB.300 Extension cable 3m with door mounting set List price ACS100-PAN 1SAJ510002R0001 $ 98 ACS100-CAB.070 Extension cable 3m with front mounting set ACS100-PAN 1SAJ510003R0001 67 Current transformers for use with the universal motor controller UMC22-FBP Secondary-linear transformer, 3-phase with terminal block, intended for conductors Cu 2.5mm2. Type Designation KORC 4L 185 R/4 Current transformer Current range recommended 60 - 185 A Catalog number KORC-4L-185R/4 List price $ 600 Connection kit for use with the KORC-current transformers Connection kit for applications with KORC-current transformers with A-series contactors Type Designation Appropriate for contactor type Catalog number List price DT 450 / A185 Connection kit AF145 - AF185 DT450/A185 $ 225 DT 450 / A300 Connection kit AF260 - AF300 DT450/A300 225 DT 500 / AF460L Connection kit 1 AF400 - AF460 DT500/AF460L 395 DT 800 / AF750L Connection kit 1 AF580 - AF750 DT800/AF750L 415 1 Connection kit for Star-Delta-Starter Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Discount schedule ABA [OF] - All products except DB16E Discount schedule TS [OZ] - DB16E 2.27 1SXU000023C0202 nic ro ad t ec o El verl ys O ela r Technical data E16/E45/E80/E140DU 2 General technical data E16DU Type E45DU30 E45DU45 E80DU80 Standards: Approvals and certificates IEC/EN 60 947-4-1 / IEC/EN 60 947-5-1 UL, CSA V Rated insulation voltage Ui V Rated operating voltage Ue kV Impulse withstand voltage Uimp Permissible ambient temperature - Storage C - Operation C Climatic resistance according to Mounting position Resistance to shock Shock duration ms multiple of g Resistance to vibrations to EN 61373 Mounting - by screws: 600 600 - 25 to + 70 - 25 to + 70 on request on request (1) on request separate mounting with Kit for single set up by screws 4xM5 - onto contactor: - flexible with wire end ferrule or direct mounting onto contactor - no kit necessary mm2 mm2 M5/2,3 ... 2,6 Nm M8/6 ... 6,5 Nm 1 x 2,5 ... 16 2 x 2,5 ... 16 1 x 10 ... 95 2 x 6 ... 35 1 x 2,5 ... 10 2 x 2,5 ... 10 1 x 10 ... 70 2 x 6 ... 35 Connection to aux.-contacts terminals * Screw terminal - with self-disengaging clamping piece * Connection cross-sections - single-core or stranded mm2 - flexible with wire end ferrule 600 600 6 Connection terminals and attachment type Main contactors (load side) * Screw terminal - with self-disengaging clamping piece * Connection cross-sections - single-core or stranded E140DU140 M3,5/0,8 ... 1,0 Nm 1 x 1 ... 4 2 x 1 ... 4 mm2 1 x 0,75 ... 2,5 2 x 0,75 ... 2,5 Protection degree to IEC/EN 60 947-1 IP 20 IP 10 All terminals are safe from finger-touch and safe from touch by the back of the hand to EN 50274 Technical data of the conducting paths E16DU Type Number of conducting paths Setting ranges Tripping classes to IEC/EN 60 947-4-1 Frequency range Switching frequency without early tripping A ... A Hz 0,1 ... 18,9 E45DU30 E45DU45 E80DU80 E140DU140 3 9 ... 30 15 ... 45 27 ... 80 10 or selectable 10, 20, 30 50 and 60 (only for a.c. operating 3 phase) 80 ops./h with 40% if the making current does not exceed 6 x in and starting time does not exceed 1s. 50 ... 140 Load rating of auxiliary contacts Contact Rated operating voltage Ue Rated thermal continuous current Rated operating current Ie at AC-15 230 V at AC-15 400 V at AC-15 500 V at DC-13 24 V at DC-13 60 V at DC-13 110 V at DC-13 220 V Short-circuit protection fuse gG STOTZ safety circuit-breaker: S271, S281 V A A A A A A A A A NC (95-96) 600 6 3 1,1 0,7 1,5 0,5 0,4 0,2 6 (2) NO (97-98) 600 6 3 1,1 0,7 1,5 0,5 0,4 0,2 6 (2) (1) on request 2.28 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage El e Ov ctro e n re rloa ic lay d s Technical data E200/ 320/500/ 800/1250DU 2 General technical data E200DU Type Standards: Approvals and certificates Rated insulation voltage Ui Rated operating voltage Ue Impulse withstand voltage Uimp Permissible ambient temperature - Storage - Operation Climatic resistance according to Mounting position Resistance to shock Resistance to vibrations to EN 61373 Mounting - by screws: E320DU V V kV C C IEC 68-2-1, IEC 68-2-2 IEC 68-2-14, IEC 68-2-30 Shock duration ms multiple of g by screws 4 x M5 - onto contactor: Connection terminals and attachment type Main contuctors (load side) * Screw terminals - with busbar or cable lugs Connection terminals and attachment type Auxiliary contacts * Screw terminal - with self-disengaging clamping piece - tigtening torque * Connection cross-sections - single-core or stranded - flexible with wire end ferrule M8 Protection degree to IEC/EN 60 947-1 E800DU E1250DU - 25 to + 70 - 25 to + 70 IEC 68-2-1, IEC 68-2-2, IEC 68-2-30 any 30 5 category 1 class B by screws by screws by screws 4 x M5 4 x M5 4 x M6 with DT ... with DT ... mounting kit mounting kit M10 M10 (rail order separately) M12 (rail order separately) by screws 4 x M6 with DT ... mounting kit M12 M3,5 1,0 Nm mm2 mm2 E500DU IEC/EN 60 947-4-1 / IEC/EN 60 947-5-1 UL, CSA 600 600 6 2 x 0,75 ... 4 2 x 0,75 ... 2,5 All terminals are safe from finger-touch and safe from touch by the back of the hand to EN 50274 IP 00 Technical data of the conducting paths Type E200DU Number of conducting paths Setting ranges Tripping classes to IEC/EN 60 947-4-1 Frequency range Switching frequency without early tripping 3 60 ... 200 100 ... 320 150 ... 500 250 ... 800 375 ... 1250 10, 20, 30 selectable 50 and 60 (only for a.c.operating 3 phase) 80 ops./h with 40% if the making current does not exceed 6 x in and starting time does not exceed 1s. A ... A Hz E320DU E500DU E800DU E1250DU Load rating of auxiliary contacts E200DU, E320DU, E500DU, E800DU, E1250DU Type Contact Rated operating voltage Ue Rated thermal continuous current at AC-15 230 V Rated operating current Ie at AC-15 400 V at AC-15 500 V at DC-13 24 V at DC-13 60 V at DC-13 110 V at DC-13 220 V Short-circuit protection fuse gG STOTZ safety circuit-breaker: S271, S281 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage V A A A A A A A A A NC (95-96) 600 6 3 1,1 0,7 1,5 0,5 0,4 0,2 6 (1) NO (97-98) 600 6 3 1,1 0,7 1,5 0,5 0,4 0,2 6 (1) 2.29 1SXU000023C0202 nic ro ad t ec o El verl ys O ela r 2 Technical data Universal motor controller UMC22-FBP General technical data Type UMC22-FBP Rated operating voltage Ue (three-phase system) V AC/Hz max. 690/50 Rated operating current range A 0.24 ... 63 Trip classes 5, 10, 20, 30 Short-circuit-protection separate fuses on power line side Supply voltage V DC 19.2 ... 31.2, including ripple Supply current mA max. 130 (at 18 ... 30 V DC) Total device power dissipation W max. 3.1 (at 24 V DC) LEDs on front LED 1, green: device ready for operation LED 2, yellow: motor current > 33 % of Is LED 3, red: fault (trip, device fault, etc.) Mechanical relay contact lifetime 500 000 switching cycles Electrical lifetime 250 V AC / 0.5 A 100 000 switching cycles 250 V AC / 1.5 A 50 000 switching cycles mm2 max. 2.5, max. 2 x 1.5 Terminal conductor cross section Current transformer bushing holes Internal clearance and creepage distances mm Mounting Dimensions (W x H x D) mm Net weight kg 11 mm O (25 mm") > 5.5 (safety insulation up to 250 V AC) on DIN rail (EN 50022-35) or wall mounting with 4 screws M4 70 x 105 x 110 (incl. FieldBusPlug and Control Panel) 0.39 (current transf. + control unit) Degree of protection Storage temperature range C Operating temperature range C IP 20 -25...+70 0...+55 Technical description Order Code 2CDC 135 004 D02xx FieldBusPlug connection see FBP catalogue Digital inputs Number of digital inputs 6 (DI0 ... DI5) Power supply for digital inputs 18 ... 30V, 70 mA 1-Signal (range including ripple) +13 V ... +31,2 V 0-Signal (range including ripple) -31,2 V ... +13 V Input current per channel (24 V DC) typ. 6.0 mA Input resistor to 0 V 3.9 kOhm Line length unshielded max. 600 m Line length shielded max. 1000 m 4 1 3 Digital outputs Number of digital relay outputs 3 (DO0...DO2) Grouping of contacts mon 3 contacts with 1 com- 2 5 Switching capacity per relay contact AC15: DC13: 120 V AC, max. 3 A 240 V AC, max. 1.5 A 24 V DC, max. 0.1 A 125 V DC, max. 0.22 A 250 V DC, max. 0.11 A max. load for all contacts 4 A (terminal 5 or 6) min load for switching signals 12 V, 1 W or 1 VA PTC Input - direct connection of PTC sensors from the motor Conductor holes through the current transformers max. 25 mm2 (max. diameter incl. insulation 11 mm) 2.30 1SXU000023C0202 6 Parameter Options: 1 = Control function 2 = check back via aux.-contact 3 = Fault output, e.g. to lamp 4 = PTC Input 5 = digital inputs for control signals 6 = Connections for earth fault monitor Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Technical data Terms and technical definitions El e Ov ctro e n re rloa ic lay d s 2 Altitude Characterizes the place of use. It is expressed in meters above sea level. Circuits * Auxiliary circuit - all the conductive parts of a contactor designed to be inserted in a different circuit from the main circuit and the contactor control circuits. * Control circuit - all the conductive parts of a contactor (other than the main circuit and the auxiliary circuit) used to control the contactor's closing operation or opening operation or both. * Main circuit - all the conductive parts of a contactor designed to be inserted in the circuit that it controls. Insulation Class according to NFC 20 040 and VDE 0110 Characterizes adaptation of the devices to ambient temperature and operating conditions. For given clearances and creepage distances, a device will have different insulating voltages depending on insulation classes A, B, C & D. Class C corresponds to most industrial applications. The devices in this catalog belong to Class C. Coordination of equipment protections during a short circuit This is the addition upstream of the contactor and thermal overload relay of a short circuit (SCPD) protection device such as a circuit breaker, a fuse with a high breaking capacity or other fuses. IEC publication 947-4-1 defines coordination Types 1 & 2: * Type 1 - Coordination requires that, in the event of a short circuit, the contactor or starter does not endanger persons or installations and will not be able to operate without being repaired or parts being replaced. * Type 2 - Coordination requires that, in short circuit conditions, the contactor or starter does not endanger persons or installations and will be able to operate afterwards. The risk of contacts being welded is acceptable. In this case, the manufacturer must stipulate the measures to be taken with respect to maintenance of the equipment. Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Rated operational current Ie Current rated by the manufacturer. It is mainly based on the rated operational voltage Ue, the rated frequency, the utilization category, the rated duty and the type of protective enclosure, if necessary. Conventional free air thermal current Ith Current that the contactor can withstand in free air for a duty time of 8 hours without the temperature rise of its various parts exceeding the maximum values given by the standard. Cycle time Cycle time is the sum of the current flow time and the no-current time for given cycle. Electrical durability Number of on-load operations that the contactor is able to carry out; it depends on the utilization category. Mechanical durability Number of no-current operations that a contactor is able to carry out. Load factor Ratio of the on-load operating time to the total cycle time x 100. Switching frequency Number of switching cycles per hour. 2.31 1SXU000023C0202 nic ro ad t ec o El verl ys O ela r E16DU E16DU + DB16E 69.5 65.2 9.3 64.5 14.8 1.2 2.4 36.3 82.7 4.4 50 E45DU 37.5 53 57 14 14 44.6 5.5 68.5 E2327D 44.4 5.65 41.7 35.7 14 E2326D 10.3 8.2 91.1 9.3 74.6 2 Approximate dimensions E16DU - E140DU E80DU E140DU 2.32 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Approximate dimensions E200DU - E320DU El e Ov ctro e n re rloa ic lay d s 2 E200DU E320DU Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 2.33 1SXU000023C0202 nic ro ad t ec o El verl ys O ela r 2 Approximate dimensions E500DU - E800DU E1250DU + AF1350 / AF1650 E500DU AF1350 / AF1650 + E1250DU E800DU Drilling plan (dimensions in mm) 2.34 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage Approximate dimensions Starter combination with contactor and terminal shroud El e Ov ctro e n re rloa ic lay d s 2 AF400 / AF460 + E500DU + DT500 / AF460S + LT500 Drilling plan AF400 / AF460 + E500DU + DT500 / AF460L Drilling plan (dimensions in mm) Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage 2.35 1SXU000023C0202 nic ro ad t ec o El verl ys O ela r 2 Approximate dimensions Starter combination with contactor and terminal shroud AF580 / AF750 + E800DU + DT800 / AF750S + LT800 Drilling plan AF580 / AF750 + E800DU + DT800 / AF750L Drilling plan (dimensions in mm) 2.36 1SXU000023C0202 Low Voltage Products & Systems ABB Inc. * 888-385-1221 * www.abb.us/lowvoltage