BUCCANEER FOR POWER IP68 Standard Buccaneer(R) Castellated/Hex Nut Seals Snap-on Connection for Flexible Straps & Covers Insert Retaining Ring BUCCANEER POWER Contact Insert Sealing Cap Clip Gland Cage Insert Retaining Ring Contact Insert Locking Ring Flex Body Moulding Gland Gland Nut IP68 rating tested at 1.054kg/sq cm (15lb/sq in) 10m depth for 2 weeks and 9.84kg/sq cm (140lb/sq in) 100m depth for 12 hours Diameter over coupling ring 38mm Water and dustproof to IP68 when mated 7 body styles - flex cable, in-line flex cable, panel mount (front), panel mount (rear), PCB mount, bulkhead and flange mount 2, 3, 4, 6, 7, 9, 12 and 25 pole 12A, 277V ac/dc 2 pole screw terminal, 3 pole screw terminal and crimp contacts Sealing caps available to maintain IP68 rating of unmated connectors Leading earth contact for 3 pole socket version 10A, 277V ac/dc 4 pole screw terminal Positive locating keyways - cannot be mis-connected 5A, 277V ac/dc 6 and 7 pole screw terminal Easy assembly - no special tools required on screw terminal versions 5A, 150V ac/dc 9 pole crimp contacts 5A, 50V ac/dc 12 pole crimp and solder contacts Cable range from 3.5mm - 9mm 1A, 50V ac/dc 25 pole crimp and solder contacts Colour coded identification variants BNC versions 50 and 75 Pre-wired, overmoulded cable assemblies Plug or socket connection in each body style UL, CSA and VDE approvals Compact design 26 www.elektron-bulgin.com Conns4 - Buccaneer 2010 - Power:Conns4 - Buccaneer 2005v8 8/6/10 16:33 Page 27 BUCCANEER FOR POWER Standard Buccaneer(R) FLEX CABLE CONNECTOR Poles Termination Pin Contacts Socket Contacts Contacts 2 3 3 4 6 7 9 12 25 50BNC 75BNC Screw Screw Crimp Screw Screw Screw Crimp Crimp/Solder Crimp/Solder Crimp Crimp PX0736/P PX0731/P PX0776/P PX0748/P PX0739/P PX0745/P PX0728/P PX0794/P PX0820/P PX0742/P/50OHM PX0742/P/75OHM PX0736/S PX0731/S PX0776/S PX0748/S PX0739/S PX0745/S PX0728/S PX0794/S PX0820/S Supplied Fitted Supplied Fitted Supplied Loose Supplied Fitted Supplied Fitted Supplied Fitted Supplied Loose Order Separately Order Separately Supplied Loose Supplied Loose IN-LINE FLEX CABLE CONNECTOR PX0732/S Mates with Flex Cable Connector Pin or Socket Versions Leading Earth on 3 pole connectors Poles 2, 3, 4, 6, 7, 9, 12, 25 or BNC Standard Cable Acceptance (2 to 9 pole) 6-8mm, 3.5-9mm with alternative glands Poles Termination Pin Contacts Socket Contacts Contacts 2 3 3 4 6 7 9 12 25 50BNC 75BNC Screw Screw Crimp Screw Screw Screw Crimp Crimp/Solder Crimp/Solder Crimp Crimp PX0737/P PX0732/P PX0778/P PX0749/P PX0740/P PX0746/P PX0729/P PX0795/P PX0821/P PX0737/S PX0732/S PX0778/S PX0749/S PX0740/S PX0746/S PX0729/S PX0795/S PX0821/S PX0743/S/50OHM PX0743/S/75OHM Supplied Fitted Supplied Fitted Supplied Loose Supplied Fitted Supplied Fitted Supplied Fitted Supplied Loose Order Separately Order Separately Supplied Loose Supplied Loose PRE-WIRED FLEX CABLE CONNECTOR Overmoulded cable assemblies Up to 14mm dia cable with PVC or PU jackets PX0700 flex cable connector Mates with in-line flex connector and all panel connectors PX0700 www.elektron-bulgin.com 27 BUCCANEER POWER PX0731/P Mates with In-Line Flex or Panel Mounting Versions Screw Locking Ring Pin or Socket Versions Leading Earth on 3 pole connectors Poles 2, 3, 4, 6, 7, 9, 12, 25 or BNC Standard Cable Acceptance (2 to 9 pole) 6-8mm, 3.5-9mm with alternative glands Conns4 - Buccaneer 2010 - Power:Conns4 - Buccaneer 2005v8 8/6/10 16:33 Page 28 BUCCANEER FOR POWER Standard Buccaneer(R) FRONT PANEL MOUNTING CONNECTOR Mates with Flex Cable Connector Front panel mounting Single Hole Fixing Pin or Socket Versions Poles 2, 3, 4, 6, 7, 9, 12, 25 or BNC BUCCANEER POWER PX0730/P Poles Termination Pin Contacts Socket Contacts Contacts 2 3 3 4 6 7 9 12 25 50BNC 75BNC Screw Screw Crimp Screw Screw Screw Crimp Crimp/Solder Crimp/Solder Crimp Crimp PX0735/P PX0730/P PX0779/P PX0747/P PX0738/P PX0744/P PX0727/P PX0796/P PX0822/P PX0735/S PX0730/S PX0779/S PX0747/S PX0738/S PX0744/S PX0727/S PX0796/S PX0822/S PX0741/S/50OHM PX0741/S/75OHM Supplied Fitted Supplied Fitted Supplied Loose Supplied Fitted Supplied Fitted Supplied Fitted Supplied Loose Order Separately Order Separately Supplied Loose Supplied Loose REAR PANEL MOUNTING CONNECTOR Mates with Flex Cable Connector Rear panel mounting Single Hole Fixing Pin or Socket Versions Poles 2, 3, 4, 6, 7, 9, 12 or 25 PX0709/x/xx 28 Poles Termination Pin Contacts Socket Contacts Contacts 2 3 3 4 6 7 9 12 25 Screw Screw Crimp Screw Screw Screw Crimp Crimp/Solder Crimp/Solder PX0709/P/02 PX0709/P/03 PX0708/P/03 PX0709/P/04 PX0709/P/06 PX0709/P/07 PX0708/P/09 PX0708/P/12 PX0708/P/25 PX0709/S/02 PX0709/S/03 PX0708/S/03 PX0709/S/04 PX0709/S/06 PX0709/S/07 PX0708/S/09 PX0708/S/12 PX0708/S/25 Supplied Fitted Supplied Fitted Supplied Loose Supplied Fitted Supplied Fitted Supplied Fitted Supplied Loose Order Separately Order Separately www.elektron-bulgin.com Conns4 - Buccaneer 2010 - Power:Conns4 - Buccaneer 2005v8 8/6/10 16:33 Page 29 BUCCANEER FOR POWER Standard Buccaneer(R) PCB MOUNTING CONNECTOR Mates with Flex Cable connector Rear panel mounting No. poles: 3, 4, 6, 9, 12 or 25 Pin or socket versions Pre-loaded Gold Plated contacts Poles Termination Pin Contacts Socket Contacts Contacts 3 4 6 9 12 25 PCB PCB PCB PCB PCB PCB PX0707/P/03 PX0707/P/04 PX0707/P/06 PX0707/P/09 PX0707/P/12 PX0707/P/25 PX0707/S/03 PX0707/S/04 PX0707/S/06 PX0707/S/09 PX0707/S/12 PX0707/S/25 Supplied Supplied Supplied Supplied Supplied Supplied Fitted Fitted Fitted Fitted Fitted Fitted BULKHEAD FLANGE MOUNTING CONNECTOR PX0756/S Mates with Flex Cable Connector Screw Fixing Flange Pin or Socket Versions Poles 2, 3, 4, 6, 7, 9, 12, 25 or BNC Supplied with sealing gasket and screw sealing grommets Poles Termination Pin Contacts Socket Contacts Contacts 2 3 3 4 6 7 9 12 25 50BNC 75BNC Screw Screw Crimp Screw Screw Screw Crimp Crimp/Solder Crimp/Solder Crimp Crimp PX0757/P PX0756/P PX0787/P PX0761/P PX0758/P PX0760/P PX0762/P PX0798/P PX0823/P PX0757/S PX0756/S PX0787/S PX0761/S PX0758/S PX0760/S PX0762/S PX0798/S PX0823/S PX0759/S/50OHM PX0759/S/75OHM Supplied Fitted Supplied Fitted Supplied Loose Supplied Fitted Supplied Fitted Supplied Fitted Supplied Loose Order Separately Order Separately Supplied Loose Supplied Loose LOW PROFILE FLANGE MOUNTING CONNECTOR PX0765/S www.elektron-bulgin.com Screw Flange Fixing Pin or Socket Versions Poles 2, 3, 4, 6, 7, 9, 12, 25 or BNC Mates with Flex Cable Connector Supplied with sealing gasket and screw sealing grommets Poles Termination Pin Contacts Socket Contacts Contacts 2 3 3 4 6 7 9 12 25 50BNC 75BNC Screw Screw Crimp Screw Screw Screw Crimp Crimp/Solder Crimp/Solder Crimp Crimp PX0764/P PX0765/P PX0781/P PX0766/P PX0767/P PX0768/P PX0769/P PX0797/P PX0824/P PX0764/S PX0765/S PX0781/S PX0766/S PX0767/S PX0768/S PX0769/S PX0797/S PX0824/S PX0763/S/50OHM PX0763/S/75OHM Supplied Fitted Supplied Fitted Supplied Loose Supplied Fitted Supplied Fitted Supplied Fitted Supplied Loose Order Separately Order Separately Supplied Loose Supplied Loose 29 BUCCANEER POWER PX0707/P/12 Conns4 - Buccaneer 2010 - Power:Conns4 - Buccaneer 2005v8 8/6/10 16:33 Page 30 BUCCANEER FOR POWER Standard Buccaneer(R) Contact Inserts Colour Options COLOURED CONTACT INSERTS With or without matching gland nut Positive visual identification Available in; Black, Blue, Green, Grey, Light Grey, Red, White and Yellow BUCCANEER POWER Coloured Inserts Part No Suffix Colour Blank Black BL Blue GN Green GY Grey LG Light Grey RD Red WH White YL Yellow Insert/Gland Nut Combinations 1 Insert and Gland Nut Coloured 2 Insert Only Coloured e. g. PX0731/P/YL1 = Yellow insert and gland nut CONTACTS FOR 12 AND 25 POLE INSERTS Crimp or Solder Pins and Sockets Gold Plated Current ratings: 12 way: 5A, 50V 25 way: 1A, 50V 12 & 25 way contacts Contacts - Solder & Crimp for 12 and 25 pole Contacts (for 25 pole) (Supplied in packs of 10) Solder Crimp Pins Sockets SA3180/1 SA3179/1 SA3180 SA3179 Contacts (for 12 pole) (Supplied in packs of 10) Solder Crimp Pins Sockets SA3348/1 SA3347/1 SA3348 SA3347 Tools ASSEMBLY TOOLS Crimp Tools for 3, 9,12 and 25 pole crimp contacts Insertion/Extraction Tool for 25 pole contacts PNo 13027 and 13170 Crimp Tool (25 pole) Crimp Tool (12 pole) Positioner (12 pole) Crimp Tool (9 pole) Crimp Tool (3 pole) 3 pole positioner Insertion/Extraction Tool (25 pole) Insertion/Extraction Tool (12 pole) Insertion/Extraction Tool (3 pole) PNo. 13170 PNo. 14025 PNo. 14025/5AMP PNo. 13826 PNo. 14232 PNo. 14232/1 PNo. 13027 PNo. 13027/1 PNo. 13027/3 Hex Cavities for BNC Inserts Centre Contact: Braid: 1.69 A/F (B.S. `W'/ERMA XA) 6.48 A/F (B.S. `E'/ERMA XH) Cable Acceptance - Alternatives CABLE GLANDS Pack of alternative cable glands to suit cables from 3.5 to 9mm dia. Cable Diameter Gland Part No. Gland Colour 6-8mm 3.5-5mm 5-7mm 7-9mm Gland Pack 12023 SA3426 12023/1 12023/2 SA3253 Black Standard for 2-12 pole Grey Suffix /04 White Suffix /05 Yellow Suffix /07* Pack of 3 glands to suit cables 3.5-5mm, 5-7mm & 7-9mm dia SA3253 Additional Suffix *Note: 7-9mm gland standard for 25 way, no suffix required. Includes additional black gland cage for 3.5-5mm dia. cable range. To order connector with alternative cable gland add suffix to part no. e.g. PX0731/P/07 = PX0731 3 pin connector with cable gland to suit 7-9mm dia. cable. Cable Acceptance - Standard as supplied 30 No. Contacts Cable Diameter or Type 2-12 Pole 25 Pole BNC 50 BNC 75 6-8mm 7-9mm RG 58/CU, URM43, URM76 URM70 www.elektron-bulgin.com Conns4 - Buccaneer 2010 - Power:Conns4 - Buccaneer 2005v8 8/6/10 16:33 Page 31 BUCCANEER FOR POWER Standard Buccaneer(R) SEALING CAP/ASSEMBLY TOOL PX0734 PX0733 Maintains IP68 Rating of Unmated Connectors Can be used to remove Inserts PX0734 for Flex Cable Connector PX0733 for In-line Flex, Front Panel, Bulkhead and Flange mount connectors PX0711 for PCB and Rear Panel Mount connectors PX0799 BUCCANEER POWER REAR OF PANEL BACKSHELL Provides environmental seal to rear of panel Standard cable acceptance 6-8mm, 3.5 to 9mm with alternative glands For use on front panel mounting connectors Replaces mounting nut in panel connector PVC INSULATION BOOT Shock protection for rear of connector Flammability Rating UL94V-0 Fits Front Panel Mount Versions only 12855 for panel mounting types only. PNo. 12855 CABLE SUPPORT ACCESSORY Gives Extra Support to the Cable Suitable for 5-7mm and 7-9mm Cable Diameters 12237 provides additional cable support. Suitable for 5-7mm and 7-9mm cables. PNo. 12237 www.elektron-bulgin.com 31 Conns4 - Buccaneer 2010 - Power:Conns4 - Buccaneer 2005v8 8/6/10 16:33 Page 32 BUCCANEER FOR POWER Standard Buccaneer(R) PART NO SYSTEM PX0xxx / x / xx / xx x Body Styles BUCCANEER POWER Contacts Type P = Pin S = Socket Cable Acceptance or PCB/Rear Panel Mounting Flex Cable and In-line Flex Connectors cable acceptance use: Blank = 6-8mm (Black) standard for 2-12 pole 04 = 3.5-5mm (Grey) 05 = 5-7mm (White) 07 = 7-9mm (Yellow) (standard for 25 way, no suffix required) PCB (PX0707) and Rear Panel Mount connectors (PX0708 and PX0709) use: 02 = 2 pole 03 = 3 pole 04 = 4 pole 06 = 6 pole 07 = 7 pole 09 = 9 pole 12 = 12 pole 25 = 25 pole Front Panel, Bulkhead and Flange Mount - not required: Insert/Gland Nut Colour Blank = Black LG = Light Grey BL = Blue RD = Red GN = Green WH = White GY = Grey YL = Yellow Insert/Gland Nut Colour Combination 1 = Insert and Gland Nut Coloured 2 = Insert only Coloured Examples: PX0707/P/06= PCB Panel connector, pin contacts, 6 pole PX0731/S = Flex Cable connector, socket contacts, 3 pole PX0732/P/07/BL2 = In-Line Flex Cable connector, pin contacts, 3 pole, 7-9mm cable acceptance, blue insert PCB LAYOUTS Sockets Pins Contact Nos viewed from rear of panel Contact Nos viewed from rear of panel PX0707/S/03 PX0707/S/06 PX0707/S/12 32 PX0707/S/04 PX0707/S/09 PX0707/S/25 PX0707/P/03 PX0707/P/06 PX0707/P/12 PX0707/S/03 PX0707/P/09 PX0707/P/25 www.elektron-bulgin.com BUCCANEER FOR POWER Standard Buccaneer(R) SPECIFICATION Mechanical: No. Poles: 2, 3 4 6, 7 9 12 25 Current Rating: VDE, UL, CCC CSA 12A 10A 10A 6A 5A 3A 5A 5A 5A 5A 1A 1A Voltage Rating (ac/dc): 277V 277V 277V 150V 50V 50V Contact Resistance: <10m (2-9 Pole) <5m (12 Pole) <5m (25 Pole) Insulation Resistance: >104M @ 500V d.c. (2-9 Pole) AC Breakdown voltage: 4kV Pole - Pole (2-9 Pole) 6kV Poles - Panel (Low Profile Flange and Panel Types - 2-9 Pole) 7.5kV Poles - Panel (Other Types - 2-9 Pole) Operating Temp. Range: Approvals: UL CSA VDE CCC -20C to +70C E93288 LR80968-30 40023148 2011010203500391 2011010203500393 2011010203500394 2011010203500395 Overmoulded cable assemblies approvals to customer requirements. Body Mouldings: Inserts (2-25 pole): PX0707 PX0708 PX0709 Glass Filled Polyamide UL94HB Polyamide UL94V-0 Polyamide UL94V-0 Polyamide UL94V-0 Polyamide UL94V-0 Overmoulded types: Body Mouldings: Flammability Rating: Polyurethane UL94V-HB BNC inserts: BNC contacts: IP68, BS 5490 : 1977 Tested @ 1.054kg/sq.cm. (15lb/sq.in.) 10m depth for 2 weeks. BSEN 60529 : 1992 Tested @ 9.84kg/sq.cm. (140lb/sq.in.) 100m depth for 12 hours. Cable Acceptance: 2-12 Pole - standard gland: 2-12 Pole - alternative glands: 25 Pole - standard gland: 25 Pole - alternative glands: BNC 50: BNC 75: 6-8mm dia 3.5-9mm dia 7-9mm dim 3.5-7mm dim RG 58/CU, URM43 & URM76 URM70 Contact Accommodation: 2 and 3 pole screw terminals: 3 pole crimp: 4, 6 and 7 pole: 9 pole: 12 pole: 25 pole: 4mm2 (12AWG) max 1.0-1.5mm2 (14-18AWG) max 1.5mm2 (16AWG) max 0.12-0.21mm2 (24-26AWG) 0.32mm2 (22-26AWG) max 0.12-0.21mm2 (24-26AWG) Terminations: 2-7 Pole: 3 Pole: 9 Pole: 12 Pole: 25 Pole: Screw Terminals Screw Terminals & Crimp Crimp Contacts Crimp & Solder Contacts Crimp & Solder Contacts Tightening Torques: Flex Mounting/In-Line: Panel Mounting: Surface/Bulkhead and Low Profile Flange Mounting: Material: Contacts: Screw Terminal: Crimp (9 pole): Crimp/Solder (12 +25 Pole): Sealing: Sealings Caps/Locking Ring: BUCCANEER POWER Electrical: Gland Nut: 1.13Nm (10lbf.in.) Rear Fixing Nut: 1.7Nm (15lbf.in.) Front Fixing Nut: 1.7Nm (15lbf.in.) 4 Fixing Screws (using washers supplied) 0.34Nm (3lbf.in.) 1.13Nm (10lbf.in.) Rear thread, Front Panel Connector: M27 x 1.0-6H Thread, Front Panel Connector: M35 x 1.0-6H Brass, Nickel Plated Copper Alloy, Tin Plated Copper Alloy, Gold Plated (0.1m on Nickel) Brass, Nickel Plated Brass, Silver Plated Compliant www.elektron-bulgin.com 33 Conns4 - Buccaneer 2010 - Power:Conns4 - Buccaneer 2005v8 8/6/10 16:33 Page 34 BUCCANEER FOR POWER Sealed In-Line Cable Joiner CABLE JOINER BUCCANEER POWER PX0777 IP68 Rating For Sealed In-Line Connections Standard Cable Acceptance 68mm Cable Range 3.5-9mm (using alternative glands) Supplied with 3 way Terminal Block Available Moulded in Black or Orange PX0777/OR Specification PX0777 Rating: 16A, 250V a.c. Wire Termination: 3 way Terminal Block (2.5mm2 -14 AWG max) Cable Acceptance: 6-8mm dia alternative glands available on request Material: Glass Filled Polyamide UL94HB Sealing: IP68 to BSEN 60529 : 1992 1.054kg/sq.cm. (15lbs/sq.in.) 10m depth for 2 weeks Operating Temp. Range: -20C to +70C Colour: Black Orange (Add /OR to PNo.) BNC Cable Types: 50 ohm - RG58/CU, URM43 & URM76 For BNC version of PX0777 add /50OHM to PNo. Compliant 34 www.elektron-bulgin.com