For more information, please visit the product page. date 06/02/2014 page 1 of 6 SERIES: PRMC1-S DESCRIPTION: DC-DC CONVERTER FEATURES * * * * * * * * 1 W isolated output smaller package single/dual regulated outputs 3,000 Vdc isolation continuous short circuit protection temperature range (-40~105C) high efficiency at light load efficiency up to 81% MODEL input voltage output voltage output current output power ripple and noise1 efficiency typ (Vdc) range (Vdc) (Vdc) min (mA) max (mA) max (W) max (mVp-p) typ (%) PRMC1-D5-S5-S 5 4.5~9 5 10 200 1 100 72 PRMC1-D5-S12-S 5 4.5~9 12 4 83 1 100 76 PRMC1-D5-S15-S 5 4.5~9 15 3 67 1 100 75 PRMC1-D5-D5-S 5 4.5~9 5 5 100 1 100 73 PRMC1-D5-D12-S 5 4.5~9 12 2 42 1 100 76 PRMC1-D5-D15-S 5 4.5~9 15 2 33 1 100 75 PRMC1-D12-S3-S 12 9~18 3.3 15 303 1 100 75 PRMC1-D12-S5-S 12 9~18 5 10 200 1 100 77 PRMC1-D12-S9-S 12 9~18 9 6 111 1 100 79 PRMC1-D12-S12-S 12 9~18 12 4 83 1 100 80 PRMC1-D12-S15-S 12 9~18 15 3 67 1 100 80 PRMC1-D12-D5-S 12 9~18 5 5 100 1 100 78 PRMC1-D12-D12-S 12 9~18 12 2 42 1 100 81 PRMC1-D12-D15-S 12 9~18 15 2 33 1 100 80 PRMC1-D24-S3-S 24 18~36 3.3 15 303 1 100 75 PRMC1-D24-S5-S 24 18~36 5 10 200 1 100 77 PRMC1-D24-S12-S 24 18~36 12 4 83 1 100 81 PRMC1-D24-S15-S 24 18~36 15 3 67 1 100 79 PRMC1-D24-S24-S 24 18~36 24 2 42 1 100 77 PRMC1-D24-D5-S 24 18~36 5 5 100 1 100 80 PRMC1-D24-D12-S 24 18~36 12 2 42 1 100 80 PRMC1-D24-D15-S 24 18~36 15 2 33 1 100 80 PRMC1-D48-S3-S 48 36~75 3.3 15 303 1 100 75 PRMC1-D48-S5-S 48 36~75 5 10 200 1 100 76 PRMC1-D48-S12-S 48 36~75 12 4 83 1 100 81 PRMC1-D48-S15-S 48 36~75 15 3 67 1 100 80 cui.com For more information, please visit the product page. CUI Inc SERIES: PRMC1-S DESCRIPTION: DC-DC CONVERTER MODEL (CONTINUED) input voltage typ (Vdc) range (Vdc) PRMC1-D48-D5-S 48 PRMC1-D48-D12-S 48 PRMC1-D48-D15-S 48 Notes: date 06/02/2014 page 2 of 6 output voltage output current output power ripple and noise1 efficiency (Vdc) min (mA) max (mA) max (W) typ (mVp-p) typ (%) 36~75 5 5 100 1 100 76 36~75 12 2 42 1 100 80 36~75 15 2 33 1 100 80 1. ripple and noise are measured at 20 MHz BW by "parallel cable" method with 1 F ceramic and 10 F electrolytic capacitors on the output. PART NUMBER KEY PRMC1 - DXX - XXX -S Base Number Output S = single D = dual Input Voltage INPUT Packaging Style SIP Output Voltage parameter conditions/description min typ max units operating input voltage 5 Vdc input models 12 Vdc input models 24 Vdc input models 48 Vdc input models 4.5 9 18 36 5 12 24 48 9 18 36 75 Vdc Vdc Vdc Vdc start-up voltage 5 Vdc input models 12 Vdc input models 24 Vdc input models 48 Vdc input models 3.5 4.5 11 24 4 8 16 33 4.5 9 18 36 Vdc Vdc Vdc Vdc surge voltage for maximum of 1 second 5 Vdc input models 12 Vdc input models 24 Vdc input models 48 Vdc input models -0.7 -0.7 -0.7 -0.7 12 25 50 100 Vdc Vdc Vdc Vdc filter capacitance filter max units models ON (CTRL open or insulated) CTRL2 Notes: models OFF (connect voltage, current into CTRL is 5~10mA) 2. See application notes on page 6. OUTPUT parameter conditions/description line regulation full load, input voltage from low to high 0.2 0.5 % load regulation 5% to 100% load 0.4 0.75 % voltage accuracy 5% to 100% load 1 3 % no-load voltage accuracy input voltage range 1.5 5 % voltage balance dual output, balanced loads 0.3 0.5 switching frequency 100% load, nominal input voltage, PFM mode 200 transient recovery time 25% load step change 0.5 2 ms transient response deviation 25% load step change 2.5 5 % temperature coeffecient 100% load 0.02 0.03 %/C max units 3 Notes: min typ % KHz 3. For dual output models, unbalanced loads should not exceed 5%. If 5% is exceeded, it may not meet all specifications. PROTECTIONS parameter conditions/description min short circuit protection continuous, automatic recovery cui.com typ For more information, please visit the product page. CUI Inc SERIES: PRMC1-S DESCRIPTION: DC-DC CONVERTER date 06/02/2014 page 3 of 6 SAFETY AND COMPLIANCE parameter conditions/description isolation voltage input to output for 1 minute at 1 mA max. 3,000 min typ max units Vdc isolation resistance input to output at 500 Vdc 1,000 M conducted emissions CISPR22/EN55022, class B (external circuit required, see Figure 1-b) radiated emissions CISPR22/EN55022, class B (external circuit required, see Figure 1-b) ESD IEC/EN61000-4-2, class B, contact 4kV radiated immunity IEC/EN61000-4-3, class A, 10V/m EFT/burst IEC/EN61000-4-4, class B, 2kV (external circuit required, see Figure 1-a) surge IEC/EN61000-4-5, class B, 2kV (external circuit required, see Figure 1-a) conducted immunity IEC/EN61000-4-6, class A, 3 Vr.m.s voltage dips & interruptions IEC/EN61000-4-29, class B, 0%-70% MTBF as per MIL-HDBK-217F @ 25C RoHS 2011/65/EU 1,000,000 hours ENVIRONMENTAL parameter conditions/description min operating temperature see derating curve storage temperature storage humidity non-condensing temperature rise at full load, Ta=25C typ max units -40 105 C -55 125 C 95 % 25 C SOLDERABILITY parameter conditions/description max units hand soldering 1.5 mm from case for 10 seconds min typ 300 C wave soldering see wave soldering profile 260 C max units MECHANICAL parameter conditions/description min dimensions 22.00 x 9.50 x 12.00 (0.866 x 0.374 x 0.472 inch) case material plastic (UL94-V0) weight typ mm 4.9 g PIN Single Output Dual Output 1 GND GND 2 Vin Vin Front View 3 CTRL CTRL 22.00 [0.866] NC +Vo +Vo 7 0V 0V 8 CS -Vo NC: No Connection 9.50 [0.374] NC 6 2.50 [0.098] 5 O1.00 [0.039] 1 2 3 5 6 4.10 [0.161] 1 2 3 5 2.54[0.100] 6 0.50[0.020] 17.78 [0.700] Bottom View cui.com 0.30 [0.012] PIN CONNECTIONS 12.00 [0.472] units: mm[inch] tolerance: 0.25[0.010] pin section tolerance: 0.10[0.004] 0.50[0.020] MECHANICAL DRAWING 7 8 PCB Layout Top View 7 8 Grid Size: 2.54mm x 2.54mm For more information, please visit the product page. CUI Inc SERIES: PRMC1-S DESCRIPTION: DC-DC CONVERTER date 06/02/2014 page 4 of 6 DERATING CURVES Wave Soldering Profile Temperature Derating Curve Peak Temp. 260C Max. Wave Soldering Time 4 Sec. Max. 250 100 80 Load (%) Temperature (C) 200 10 Sec. Max. 150 60 Safe operating area 40 100 20 50 -40 -20 0 20 40 60 85 Ambient Temperature (C) 0 Time (sec.) EMC RECOMMENDED CIRCUIT L D M2 L D M1 FU SE Vi n Vi n + Figure 1 TVS MO V GND C0 D1 C trl C1 Cd (b) EUT C trl C2 (a) +Vo R GND (c) CY L O AD -Vo (0 V) Recommended external circuit components Vin (Vdc) 5 FUSE Table 1 12 24 48 choose according to practical input current MOV -- -- S14K35 S14K60 LDM1 -- -- 56H 56H TVS SMCJ13A SMCJ28A SMCJ48A SMCJ90A C0 680F/16V 680F/25V 330F/50V 330F/100V C1 4.7F/50V 4.7F/50V 4.7F/50V 4.7F/100V LDM2 12H 12H 12H 12H C2 4.7F/50V 4.7F/50V 4.7F/50V 4.7F/100V CY 1nF/3kV 1nF/3kV 1nF/3kV 1nF/3kV D1 RB160M-60/1A RB160M-60/1A RB160M-60/1A RB160M-60/1A VC - VD - 1.0 -300 aaaaaaaaaaaa IC R= Follows:aaaaa R Cd 47nF/100V 47nF/100V 47nF/100V 47nF/100V Note: Figure 1-c is on/off control circuit. See page 6 for details. TEST CONFIGURATION Oscilloscope Lin Figure 2 Lin(4.7H) Cin External components Current Probe DC DC Table 2 Load Cin(220F, ESR < 1.0 at 100 KHz) Note: Input reflected-ripple current is measured with an inductor Lin and Capacitor Cin to simulate source impedance. cui.com Lin 4.7H Cin 220F, ESR < 1.0 at 100 KHz 105 120 For more information, please visit the product page. CUI Inc SERIES: PRMC1-S DESCRIPTION: DC-DC CONVERTER date 06/02/2014 page 5 of 6 APPLICATION NOTES 1. Output load requirement To ensure this module can operate efficiently and reliably, the minimum output load may not be less than 5% of the full load during operation. If the actual output power is low, connect a resistor at the output end in parallel to increase the load. 2. Recommended circuit This series has been tested according to the following recommended testing circuit before leaving the factory. This series should be tested under load (see Figure 3 and Table 3). If you want to further decrease the input/output ripple, you can increase the capacitance accordingly or choose capacitors with low ESR. However, the capacitance of the output filter capacitor must be appropriate. If the capacitance is too high, a startup problem might arise. For every channel of the output, to ensure safe and reliable operation, the maximum capacitance must be less than the maximum capacitive load (see Table 4). Single output /LQ 9LQ Dual output 9R /LQ 9LQ &V ' ,F 5 &RXW 9R &RXW *1' &G 9F /RXW &LQ &LQ &LQ &LQ *1' 9 9F &G ' ,F 5 9R 9 &RXW /RXW Figure 3 Table 3 Table 4 Vin (Vdc) Cin1 (F) Cin2 (F) Lin (H) Cs1 (F) Cout (F) Lout2 (H) Cd (nF/V) 5 100 47 4.7~12 10~22 100 2.2~10 47/100 12 100 47 4.7~12 10~22 100 2.2~10 47/100 24 10 1 4.7~12 10~22 100 2.2~10 47/100 48 10 1 4.7~12 10~22 100 2.2~10 47/100 Note: Single Vout (Vdc) Max. Capacitive Load (F) Dual Vout (Vdc) Max. Capacitive Load1 (F) 3.3 2700 -- -- 5 2200 5 1000 9 1800 -- -- 12 1000 12 470 1. For single output only 2. For dual output only 15 680 15 330 24 470 Note: 3. Vi n Vc: Control pin input voltage VD: Forward voltage drop of diode D1 IC: Input current to control pin R: Resistor of control circuit Figure 4 Vc D1 +Vo R EUT C trl Cd GND L O AD -Vo (0 V) Input Current(A) Input Current When it is used in an unregulated condition, make sure that the input fluctuations and ripple voltage do not exceed the module standard. Refer to Figure 5 and Table 5 for the startup current of this dc-dc module. Figure 5 Ip Table 5 Input Voltage Range Input Voltage (V) Note: -- CTRL Terminal When open or applied high impedance, the converter will turn on. When it's pulled high, the converter will shutdown. The input current should between 5~10mA. Exceeding the maximum 20mA will cause permanent damage to the converter. The value for R can be derived as follows: V - VD - 1.0 -300 R= C IC 4. -- 1. For each output. Vin (Vdc) Ip (mA) 5 450 12 220 24 110 48 55 1. Minimum load shouldn't be less than 5%, otherwise ripple may increase dramatically. Operation under minimum load will not damage the converter, however, they may not meet all specifications listed. 2. Maximum capacitive load is tested at input voltage range and full load. 3. All specifications are measured at Ta=25C, humidity<75%, nominal input voltage and rated output load unless otherwise specified. cui.com For more information, please visit the product page. CUI Inc SERIES: PRMC1-S DESCRIPTION: DC-DC CONVERTER date 06/02/2014 page 6 of 6 REVISION HISTORY rev. description date 1.0 initial release 03/20/2013 1.01 added models, updated spec 06/02/2014 The revision history provided is for informational purposes only and is believed to be accurate. Headquarters 20050 SW 112th Ave. Tualatin, OR 97062 800.275.4899 Fax 503.612.2383 cui.com techsupport@cui.com CUI offers a two (2) year limited warranty. Complete warranty information is listed on our website. CUI reserves the right to make changes to the product at any time without notice. Information provided by CUI is believed to be accurate and reliable. However, no responsibility is assumed by CUI for its use, nor for any infringements of patents or other rights of third parties which may result from its use. CUI products are not authorized or warranted for use as critical components in equipment that requires an extremely high level of reliability. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: CUI Inc.: PRMC1-D12-S5-S PRMC1-D5-S15-S PRMC1-D5-S5-S PRMC1-D24-S24-S PRMC1-D12-S3-S PRMC1-D5-S12-S PRMC1-D12-S9-S PRMC1-D48-S3-S PRMC1-D12-S12-S PRMC1-D12-S15-S PRMC1-D24-S3-S PRMC1-D24-S5S PRMC1-D24-S15-S PRMC1-D24-S12-S