Fax-on-Demand: (800) 260-9099 FAXID Description ss 44 (650) 361-6523 6000 Data sheet Before ordering check with 6001 RT-Spec 44 High-performance wire and cable factory for most current data. insulation system for -65C to 150C Applications SPEC 44 wire has a dual-wall construction that combines the outstanding physical and electrical characteristics of radiation- crosslinked polyalkene with the excellent mechanical and chem- ical properties of radiation-crosslinked polyvinylidene fluoride (PVDF). Originally developed for aerospace and military requirements in applications of high density and complex circuitry, SPEC 44 wire and cable now finds wide use throughout industry, in com- mercial and military electronics, in avionics, and on satellites, air- craft, helicopters, ships, trains, and offshore platforms where environmental conditions demand consistently reliable perfor- mance. In airframe applications SPEC 44 constructions can offer a modern dimensional replacement for PVC/nylon/glass braid type wire and cables. Features/Benefits * Dual-wall construction. * Voltage ratings of 600, +000, and 2500. * Small size, light weight. * Low smoke and low corrosive gas generation. Resistance to most chemicals and electrical arc tracking. f CAD App (tl 623 SPEC 44 Insulation System Conductor Primary Insulation Jacket Radiation-crosslinked, Radiation-crosslinked, extruded polyalkene modified PVDF Specifications/Approvals Military Industry Agency Raychem MIL-W-81044, MIL-C-27500 (cables) Lloyds Register of Shipping VG 95218 Part 1000 SPEC 44 Def. Stan. 61-12, Part 18, Issue 3, Type 1 TDE 74/P/74 and TDE 75/R/6 + MTV6145-005 (British Rail) Def. Stan. 61-12, Part 26 NASA preferred product list x NATO stock numbers (NSNs) exist for most " Civil Aviation Authority Accessory standard constructions. Approval E11623 MSV 34401 NN / Users should independently evaluate the suitability of the product for their application. Raychem Wire and Cable 10-1Typical Properties Physical characteristics Operating temperature range Tensile strength (primary insulation) Elongation (primary insulation) Accelerated aging (6h/300C) Electrical are tracking -65C to 150C 30 N/mm? (3500 psi) 250% minimum Passes mandrel wrap and dielectric test per MIL-W-81044 Tested to ASTM D 3032 Electrical Voltage rating 600, 1000, and 2500 volts Insulation resistance (min.) 1500 Mohms/km (5000 megohms/1000 ft} Voltage withstand 2500, 3000, and 5000 volts for 5 minutes, 60 Hz, rms Fire Hazard Performance Flammability Federal Aviation Reg. FAR-25 Pass MIL-W-81044 Pass BS4066 vertical flammability Pass $424 14751 (Swedish chimney) Pass NFC 32070 (2) (French chimney) Pass IEC 332 part 3 (Cable ladder) Pass Smoke/Toxicity Smoke index, Def. Stan. 61-12 (18) 6 per meter of wire 0.8 per meter of wire 30% oxygen > 300C Toxicity Index, Def. Stan. 61-12 (18) Oxygen Index, NES 714 Temperature Index, NES 715 ~ SPEC 44 Part Numbering System 44 XXXXX - AWG - XX/KX/KXK - X _ PLL Example: 44AM1131-22-9/96/93-9 Base color of primary wire or cable jacket. Replace X by number indicating base color for primary wire or jacket color (0 = black; 1 = brown; 2 = red; 2L = pink; 3 = orange; 4 = yellow; 5 = green; 6 = blue; 7 = violet; 8 = gray; 9 = white). Additional number(s) after base color indi- cates stripe(s) color(s); for example, 95 = white wire with a green stripe, or 952 = white wire with a green stripe followed by a red stripe. Component color code (required for cable constructions only). Replace XX by num- ber(s) indicating base color followed by stripe(s) as required, Slashes are used to separate individual component wire colors. Wire size (American Wire Gauge). Conductor type. 1 = tin-coated copper; 2 = silver-coated copper; 3 = nickel-coated copper; 4 = high-strength copper alloy (HSCA), silver-coated; 5 = aluminum; 6 = nickel-coated HSCA. Number of conductors. 1 through 9. Class of wire. 1 = 600-V lightweight wire; 2 = 1000-V wire; 3 = 2500-V wire; 4 = 600-V space wire; 7 = normal-weight wire; 8 = medium-weight wire. Construction. 0 = primary wire; 1 = round-braid shielded, jacketed; 2 = flat-braid shielded, jacketed; 3 = round-braid shielded, no jacket; 4 = jacketed, no shield; 5 = spirally shielded, jacketed, 6 through 9 = special constructions. Temperature rating. / = 135C; A = 150C; AM = designation for M27500 cables, 150C; B = 150C with modified crosslinked ethylene tetrafluoroethylene (ETFE) jacket for cabie in place of crosslinked polyvinylidene fluoride (PVDF). Round-braid shielded and jacketed cable per M27500 with three conductors of 600-V, lightweight, 22 AWG tin-coated copper wires. Components are coded white, white with a blue stripe, and white with an orange stripe with an overall white crosslinked PVDF jacket. 10-2 Wire and Cable Raychem Users should independently evaluate the suitability of the product for their application.SPEC 44 Wire Selection Guide Temperature rating Conductor material AWG range available Raychem part no. MIL-SPEC no. 150C 600-V lightweight single-wall hookup wire, .1905 mm (.0075 inch) nominal wall Tin-coated copper 12-30 44A0111- MIL-W-81044/12 Silver-coated copper 12-30 44A0112- MIL-W-81044/114 Nickel-coated copper 12-30 44A0113- Silver-coated high-strength copper alloy 20-30 44A0114- MIL-W-81044/13 Nickel-coated high-strength copper alloy 20-26 44A0116- 150C 1000-V lightweight dual-wall hookup wire, .254 mm (.010 inch) nominal wall Tin-coated copper 4-30 44A0211- Silver-coated copper 4-26 44A0212- Nickel-coated copper 4-26 44A0213- Silver-coated high-strength copper alloy 20-26 44A0214- 150C 2500-V lightweight dual-wall hookup wire, .508 mm (.020 inch) nominal wall Tin-coated copper 0-26 44A0311- Silver-coated copper 0-24 44A0312- Nickel-coated copper 00-24 44A0313- Silver-coated high-strength copper alloy 20-28 44A0314- 150C 600-V medium-weight dual-wall hookup wire, .381 mm (.015 inch) nominal wall Tin-coated copper 0-24 44A0811- MIL-W-81044/9 Silver-coated copper 0-24 44A0812- MIL-W-81044/8 Nickel-coated copper 12-24 44A40813- Silver-coated high-strength copper alloy 20-26 44A0814- MIL-W-81044/10 Aluminum 00-8 44A0815- 150C 600-V normal-weight dual-wali hookup wire, .508 mm (.020 inch) nominal wall Tin-coated copper 0-24 44A0711- MIL-W-81044/6 Nickel-coated copper 0-24 44A0713- Silver-coated high-strength copper alloy 20-26 44A0714- MIL-W-81044/7 Aluminum 0-8 44A0715- Users should independently evaluate the suitability of the product for their application. Raychem Wire and Cable 10-3Product Dimensions (SPEC 44 Primary Wire) Conductor Nom. diameter Max. weight Raychem stranding in in Wire size (AWG) part number> (no. x AWG) mm/in kg/km (/b/1000 ft) Light weight 600-volt 444011X? .1905 mm (.0075 inch) wall thickness 30 44A011X-30-Y 7 x 38 .69 (.027) 1.06 (71) 28 44A011X-28-Y 7x 36 76 (.030) 1.48 (.96) 26 44A011X-26-Y 19x 38 .86 (.034) 2.08 (1.40) 24 44A011X-24-Y 19 x 36 1.02 (.040) 2.98 (2.00) 22 44A011X-22- 19x 34 1.19 (.047) 4.46 (3.00) 20 44A011X-20-Y 19 x 32 1.40 (.055) 6.7 (4.50) 18 44A011X-18-Y 19 x 30 1.65 (.065) 10.12 (6.80) 16 44A011X-16-Y 19x29 1.83 (.072) 12.80 (8.60) 14 44A011X-14- 19 x 27 2.26 (.089) 19.64 (13.20) 12 44A011X-12-Y 37 x 28 2.75 (.108) 30.06 (20.20) 1000-volt 44A021X .254 mm (.010 inch) wall thickness 24 44A021X-24-Y 19 x 36 1.17 (.046) 3.57 (2.40) 22 44A021X-22-Y 19 x 34 1.37 (.054) 5.21 (3.50) 20 44A021X-20-Y 19 x 32 1.57 (.062) 7.54 (5.10) 18 44A021X-18-Y 19 x 30 1.85 (.073) 11.46 (7.70) 16 44A021X-16-Y 19 x 29 2.06 (081) 14.58 (9.80) 14 44A021X-14-Y 19 x 27 2.49 (.098) 21.88 (14.70) 12 44A021X-12-Y 37 x 28 2.97 (.117) 32.89 (22.10) 10 44A021X-10-Y 37 x 26 3.71 (.146) 52.98 (35.60) 8 44A021X-8-Y 133 x 29 5.23 (.206) 91.97 (61.80) 2500-valt 444031 X* .508 mm (.020 inch) wail thickness 24 44A031X-24-Y 19 x 36 1.45 (.057) 4.46 (3.00) 22 44A031X-22-Y 19 x 34 1.75 (.069) 6.40 (4.30) 20 44A031X-20-Y 19 x 32 1.98 (.078) 9.08 (6.10) 18 44A031X-18-Y 19 x 30 2.24 (.088) 12.95 (8.70) 16 44A031X-16-Y 19 x 29 2.46 (.097) 16.22 (10.90) 14 44A031X-14-Y 19x 27 2.92 (.115) 24.11 (16.20) 12 44A031X-12-Y 37 x 28 3.33 (131) 36.01 (24.20) 10 444031 X-10-Y 37 x 26 4.09 (.161) 54.32 (36.50) 8 44A031X-8-Y 133 x 29 5.56 (.219) 96.73 (65.00) 6 44A031X-6-Y 133 x 27 6.83 (.269) 153.28 (103.00) 4 44A031X-4-Y 133 x 25 8.26 (325) 235.13 (158.00) 2 44A031X-2-Y 665 x 30 10.26 (404) 375.02 (252.00) 0 44A031X-0-Y 1045 x 30 12.55 (494) 565.50 (380.00) ax = Conductor type (see Part Numbering System on page 10-2). bY = Color as specified (see color code below): 0 = Black 3 = Orange 7 = Violet 1 = Brown 4 = Yellow 8 = Gray 2=Red 5 = Green 9 = White aL = Pink 6 = Blue Weight is for tin-coated copper conductor. 10-4 Wire and Cable Raychem Users should independently evaluate the suitability of the product for their application.Product Dimensions (SPEC 44 Primary Wire) Conductor Nom. diameter Max. weight Raychem stranding in in Wire size (AWG) part number? (no. x AWG) mmi/in kg/km (/b/1000 ft) Medium weight 600-volt 444081 X* .381 mm (.0150 inch) wall thickness 26 44A4081X-26-Y 19 x 38 1.22 (.048) 2.83 (1.90) 24 44A081X-24-Y 19 x 36 1.37 (.054) 4.20 (2.70) 22 44A081 X-22-Y 19x 34 1.57 (.062) 5.80 (3.90) 20 44A081X-20-Y 19 x 32 1.78 (.070) 8.18 (5.50) 18 44A081X-18-Y 19 x 30 2.03 (.080) 11.91 (8.00) 16 44A081X-16-Y 19x 29 2.26 (.089) 15.03 (10.70) 14 44A081X-14-Y 19 x 27 2.74 (.108) 23.07 (15.50) 12 44A081X-12-Y 37 x 28 3.20 (.126) 34.23 (23.00) 10 44A081X-10-Y 37 x 26 3.94 (.155) 58.13 (35.70) 8 44A081X-8-Y 133 x 29 5.44 (214) 93.46 (62.80) 6 44A081X-6-Y 133 x 27 6.71 (.264) 147.77 (99.30) 4 44A081X-4-Y 133 x 25 8.13 (.320) 227.69 (153.00) 2 44A081X-2-Y 665 x 30 10.16 (400) 367.58 (247.00) 0 44A081X-0-Y 1045 x 30 12.45 (.490) 561.09 (377.00) Normal weight 600-volt 444071 X .508 mm (.020 inch) wall thickness 26 44A071X-26-Y 19 x 38 1.35 (.053) 3.27 (2.20) 24 44A071X-24-Y 19 x 36 1.45 (.057) 4.46 (3.00) 22 44A071X-22-Y 19 x 34 1.75 (.069) 6.40 (4.30) 20 44A071X-20-Y 19 x 32 1.98 (.078) 9.08 (6.10) 18 44A071X-18-Y 19 x 30 2.24 (.088) 12.95 (8.70) 16 44A071X-16-Y 19 x 29 2.46 (.097) 16.22 (10.90) 14 44A071X-14-Y 19 x 27 2.92 (.118) 24.11 (16.20) 12 44A071X-12-Y 37 x 28 3.33 (.131) 36.01 (24.20) 10 44A071X-10-Y 37 x 26 4.09 (.167) 54.32 (36.50) 8 44A071X-8-Y 133 x 29 5.56 (219) 96.73 (65.00) 6 44A071X-6-Y 133 x 27 6.83 (.269) 153.28 (103.00) 4 44A071X-4-Y 133 x 25 8.26 (.325) 235.13 (158.00) 2 44A071X-2-Y 665 x 30 10.26 (404) 375.02 (252.00) 0 44A071X-0-Y 1045 x 30 12.55 (494) 565.50 (380.00) 4X = conductor type (see Part Numbering System on page 10-2). 5y = color as specified (see color code below): 0 = Black 3 = Orange 7 = Violet 1 = Brown 4 = Yellow 8 = Gray 2=Red 5 = Green 9 = White aL = Pink 6 = Blue Weight is for tin-coated copper conductor. Users should independently evaluate the suitability of the product for their application. Raychem Wire and Cable 10-5 eens