Power Connection Systems CUSTOMER SPECIFIED ARRANGEMENTS Positronic Industries connectpositronic.com The design of Power Connection Systems Series connectors allows for the development of application specific contact arrangements in a timely manner and at a reasonable price. Thirteen connector housing sizes exist that may accommodate size 20, size 16, size 12, or size 8 contacts (see the Power Connection Systems catalog for connector housing dimensions). After reviewing the dimensions and the following basic information, contact Technical Sales with your current, voltage, and safety requirements. We look forward to working with you to develop a connector for your specific needs. BASIC CONNECTOR DIMENSIONS A0.020 [0.51] 0.408 [10.36] A0.020 [0.51] 0.606 [15.39] NEW! A0.020 [0.51] 0.802 [20.37] PART NUMBER A PLA03**00A1 PLAH03**00A1 PLA04**00A1 PLAH04**00A1 PLA06**00A1 PLAH06**00A1 PLA08**00A1 PLAH08**00A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] PART NUMBER A PLB06**00A1 PLBH06**00A1 PLB08**00A1 PLBH08**00A1 PLB12**00A1 PLBH12**00A1 PLB16**00A1 PLBH16**00A1 PLB20**00A1 PLBH20**00A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] PART NUMBER A PLC09**00A1 PLCH09**00A1 PLC12**00A1 PLCH12**00A1 PLC18**00A1 PLCH18**00A1 PLC24**00A1 PLCH24**00A1 PLC30**00A1 PLCH30**00A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] Four Contact Sizes to Choose From O0.142 [3.61] NEW! Size 8 contact Female Connector Dimensions PCS SERIES Male Connector Dimensions A0.020 [0.51] 0.408 [10.36] A0.020 [0.51] 0.606 [15.39] A0.020 [0.51] 0.802 [20.37] Many Termination Types Can Be Supplied Straight Solder or Press-Fit Right Angle (90) Solder Crimp Removable Removable Solder Cup O0.094 [2.39] Popular Options Size 12 contact O0.062 [1.57] Sequential Mating Selective Loading Size 16 contact O0.040 [1.00] NEW! Size 20 contact Contact sizes and termination types may be mixed within a single connector. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 7 Power Connection Systems TECHNICAL INFORMATION Positronic Industries connectpositronic.com TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator: Glass-filled polyester, UL 94V-0. Contact technical sales for availability of high temperature insulator material. Precision machined copper alloy with gold flash over nickel, or 0.000030 inch [0.76] gold over nickel, or 0.000050 [1.27] gold over nickel. Solder coated terminations optional. Contacts: Mounting Clip: Beryllium copper with nickel plate. Hood: Glass filled polyester, UL 94V-0. Mounting Bracket: Brass with tin plate. Push-on Fastener: Spring tempered copper alloy, tin plate ELECTRICAL CHARACTERISTICS: MECHANICAL CHARACTERISTICS: Removable Contacts: Removable Contact Retention in Insulator: Fixed Contacts: Fixed Contact Retention in Insulator: Resistance to Solder Iron Heat: PCS SERIES Contact Terminations: CONTACT CURRENT RATING: Standard Contact Material: See page 9 for detail information. High Conductivity Contact Material: See page 9 for detail information. INITIAL CONTACT RESISTANCE: Contact Insertion and Withdrawal Forces: Standard Contact Material: 0.0016 ohms max. per IEC 512-2, Test 2b. Connection Systems: High Conductivity Contact Material: 0.0007 ohms max. per IEC 512-2, Test 2b. Sequential Mating System: Insulation Resistance: Voltage Proof: Creepage Distance: 5 G ohms per IEC 512-2, Test 3a, Method A. 2000 V rms per IEC 512-2, Test 4a, Method C. 0.157 inch [4 mm] minimum. Locking System: Clearance Distance: Working Voltage: 0.125 inch [3.2 mm] minimum. Designed to meet UL 600 VAC and CSA 600 VAC. Working Temperature: -55C to +125C Contact technical sales for availability of high temperature insulator material. ELECTRICAL CHARACTERISTICS OF COMPLIANT PRESS-FIT CONNECTION TO PLATED-THROUGH-HOLE OF PRINTED BOARD: 0.064 inch [1.63mm] diameter hole of a 0.125 inch [3.2mm] thick printed board Initial Contact Resistance of Connection: Less than 1.0 milliohms per IEC 512-2, Test 2a. Change in Contact Resistance of Connection After Mechanical, Electrical or Climactic Conditioning: Less than 0.2 milliohms increase in contact resistance after 1 hour per EIA 364, TP36, Method One. SHIELDED CONTACT TECHNICAL CHARACTERISTICS: Di Mechanical Operations: * EC For RoHS options see page 26. rec tive 2002 Press-Fit Contact Bi-Spring Construction, Compliant Termination: Contact Retention in Insulator and 0.125 inch [3.2mm] thick printed board: Vibration: Initial Press-In Force of Individual Contact into Plated-Through-Hole: Initial Push-Out Force of Individual Contact into Plated-Through-Hole: 6 lbs. [26N]. 500F [260C] for 10 seconds duration per IEC 512-6, Test 12e, 25 watt soldering iron. Crimp or solder removable contacts from wire sizes 12 AWG [4.0 mm2] through 24 AWG [0.25 mm2]. Straight and Right Angle (90) solder printed board mount, 0.062 inch [1.57 mm] tail diameter. Compliant termination press-fit. Fixed contact solder cup termination, 18 AWG [1.0 mm2] maximum. 8 oz. [2.2N] nominal per contact. Connector provides cable to cable, cable to printed board, cable to panel mount and printed board to printed board application. Cable and printed board mount connectors. Male contacts provide as many as three mating lengths. Insulators provide locking between cable to cable, cable to printed board and cable to panel mount applications. Provided in insulator design. Further polarization in cable connectors can be provided by mixing male contacts in female insulators and female contacts in male insulators. Rapid installation push-on fasteners. Self-tapping screws for compliant connectors. 500 operations per IEC 512-5. 0.0695 inch [1.77mm] diameter with 0.050 inch [1.27mm] lead-in diameter. Offered with two termination lengths. 5 lbs. [22N] minimum combined retention forces per MIL-STD-2166, Type III compliant contact classification, after third repair- replacement of contact in insulator and plated-through-hole, 0.064 inch [1.63mm] diameter in a 0.125 inch [3.2mm] thick printed board. No electrical discontinuity of 1 second or greater when tested per MIL-STD-1344, Method 2005, Test conditioning. 10 lbs. [44N] average when pushed into a 0.064 inch [1.63mm] O hole in a 0.125 inch [3.2mm] thick printed board. 8.5 lbs. [38N] average when pushed out of an 0.064 inch [1.63mm] O hole in a 0.125 inch [3.2mm] thick printed board. /9 U.L. Recognized* File #E49351 8 15 lbs. [67N] per IEC 512-8, Test 15a. Solder cup and printed board terminations. Size 16, 0.062 inch [1.57 mm] diameter male contact. Female contact has "closed entry" design for highest reliability. MECHANICAL CHARACTERISTICS OF COMPLIANT PRESS-FIT CONNECTORS: 5/ U rE Compliant IES * pe RoHS TR POS NIC INDU S IT See page 47. O Mounting to Printed Board: Less than 0.5 milliohms increase per IEC 512-2, Test 2a. Gas Tight Connections Test: R Polarizations: Insert contact to rear face of insulator, release from front face of insulator. Size 16, 0.062 inch [1.57 mm] diameter male contact. Female contact "closed entry" design for highest reliability. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. CSA Recognized File #LR54219 *Note: U.L. Recognized all sizes, except PLB20, consult Technical Sales for status. Power Connection Systems TEMPERATURE RISE CURVE Positronic Industries connectpositronic.com TEMPERATURE RISE CURVE HIGH CONDUCTIVITY CONTACT MATERIALS STANDARD CONTACT MATERIALS CONNECTORS WITH PL*H PREFIX OR "S" SUFFIX ON CRIMP CONTACTS PLA03 PLB12 PLC30 0 10 20 30 40 50 60 70 80 90 100 48 44 40 36 32 28 24 20 16 12 8 4 0 PLAH03 PLBH12 PLCH30 Updated this chart with high conductivity information 0 TEMPERATURE RISE (C) 10 20 30 40 50 60 70 80 90 100 TEMPERATURE RISE (C) TEST DETAIL: Each curve was developed using individual connector bodies fully loaded with contacts. All power contacts energized through 12 awg wire. Temperature rise was measured in the contact mating area. Test was conducted with connectors in static air. Terminations of test connectors were straight compliant press-fit to right angle (90) solder. See page 4 for more information. CONTACT CURRENT RATINGS CONNECTOR VARIANT STANDARD CONTACTS CONNECTOR VARIANT HIGH CONDUCTIVITY CONTACTS PLA03 32 amps PLAH03 42 amps PLB12 25 amps PLBH12 32 amps PLC30 18 amps PLCH30 24 amp Temperature rise curves and contact current ratings were developed for the specific connector variants shown when tested in accordance with UL1977. This information is provided so that the user can make comparisons between various connector sizes and contact materials. C-014 Rev E3 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 9 PCS SERIES 48 44 40 36 32 28 24 20 16 12 8 4 0 RATED CURRENT (AMPS) RATED CURRENT (AMPS) CONNECTORS WITH PL* PREFIX Power Connection Systems MATING DIMENSIONS Positronic Industries connectpositronic.com MATING DIMENSIONS (FULLY MATED) 0.830 [21.08] Straight Board Mount Male to Straight Board Mount Female 0.830 [21.08] 0.830 [21.08] Straight Board Mount Male to Right Angle (90) Board Mount Female PCS SERIES 0.790 [20.07] Right Angle (90) Board Mount Male to Straight Board Mount Female 0.790 [20.07] Straight Board Mount Male to Panel Mount Female Panel Mount Male to Straight Board Mount Female Right Angle (90) Board Mount Male to Panel Board Mount Female 0.750 [19.05] Panel Mount Male to Panel Mount Female Panel Mount Male to Right Angle (90) Board Mount Female 1.150 [29.21] Cable Mount Male to Straight Board Mount Female Straight Board Mount Male to Cable Mount Female 1.060 [26.92] 10 Cable Mount Male to Panel Mount Female Right Angle (90) Board Mount Male to Right Angle (90) Board Mount Female 0.790 [20.07] 0.790 [20.07] 1.100 [27.94] 0.830 [21.08] 1.110 [27.94] Cable Mount Male to Right Angle (90) Board Mount Female 1.110 [28.19] Panel Mount Male to Cable Mount Female 1.150 [29.21] Right Angle (90) Board Mount Male to Cable Mount Female 1.420 [36.07] Cable Mount Male to Cable Mount Female Power Connection Systems STRAIGHT SOLDER PRINTED BOARD CONNECTOR Positronic Industries connectpositronic.com PLA STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 3, 0.146 [3.71] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.146 [3.71] A0.020 [0.51] FEMALE 0.146 [3.71] A0.020 [0.51] 0.408 [10.36] 0.408 [10.36] o0.062 [1.57] o0.062 [1.57] 0.230 [5.84] Typical part number: PLA03M300A1 PLAH03M300A1 PART NUMBER A PART NUMBER A PLA03*300A1 PLAH03*300A1 PLA04*300A1 PLAH04*300A1 1.126 [28.60] 1.324 [33.63] PLA06*300A1 PLAH06*300A1 PLA08*300A1 PLAH08*300A1 1.718 [43.64] 2.112 [53.64] Plating- See ordering information for contact plating options. PCS SERIES *Asterisk determines gender of connector, M for male, F for female. Typical part number: PLA03F300A1 PLAH03F300A1 For connection systems 1, 4 and 6. PLB STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 3, 0.146 [3.71] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.146 [3.71] A0.020 [0.51] FEMALE 0.146 [3.71] A0.020 [0.51] 0.606 [15.39] 0.606 [15.39] o0.062 [1.57] Typical part number: PLB06M300A1 PLBH06M300A1 o0.062 [1.57] Typical part number: PLB06F300A1 PLAH06F300AI 0.230 [5.84] *Asterisk determines gender of connector, M for male, F for female. PART NUMBER A PART NUMBER A PLB06*300A1 PLBH06*300A1 PLB08*300A1 PLBH08*300A1 PLB12*300A1 PLBH12*300A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLB16*300A1 PLBH16*300A1 PLB20*300A1 PLBH20*300A1 2.112 [53.64] 2.506 [63.65] NEW! Plating- See ordering information for contact plating options. For connection systems 1, 4 and 6. PLC STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 3, 0.146 [3.71] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.146 [3.71] A0.020 [0.51] 0.802 [20.37] o0.062 [1.57] 0.146 [3.71] A0.020 [0.51] 0.802 [20.37] o0.062 [1.57] Typical part number: PLC09M300A1 PLCH09M300A1 *Asterisk determines gender of connector, M for male, F for female. FEMALE 0.230 [5.84] PART NUMBER A PART NUMBER A PLC09*300A1 PLCH09*300A1 PLC12*300A1 PLCH12*300A1 PLC18*300A1 PLCH18*300A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLC24*300A1 PLCH24*300A1 PLC30*300A1 PLCH30*300A1 2.112 [53.64] 2.506 [63.65] Typical part number: PLC09F300A1 PLCH09F300A1 Plating- See ordering information for contact plating options. For connection systems 1, 4 and 6. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 11 Power Connection Systems STRAIGHT SOLDER PRINTED BOARD CONNECTOR Positronic Industries connectpositronic.com PLA STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 32, 0.377 [9.58] CONTACT EXTENSION MALE FEMALE 0.600 [15.24] 0.600 [15.24] 0.377 [9.58] A0.020 [0.51] 0.377 [9.58] A0.020 [0.51] 0.408 [10.36] 0.408 [10.36] o0.062 [1.57] o0.062 [1.57] 0.230 [5.84] Typical part number: PLA03M3200A1 PLAH03M3200A1 PCS SERIES *Asterisk determines gender of connector, M for male, F for female. PART NUMBER A PART NUMBER A PLA03*3200A1 PLAH03*3200A1 PLA04*3200A1 PLAH04*3200A1 1.126 [28.60] 1.324 [33.63 PLA06*3200A1 PLAH06*3200A1 PLA08*3200A1 PLAH08*3200A1 1.718 [43.64] 2.112 [53.64] Typical part number: PLA03F3200A1 PLAH03F3200A1 Plating- See ordering information for contact plating options. For connection systems 1, 3, 4 and 6. PLB STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 32, 0.377 [9.58] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.377 [9.58] A0.020 [0.51] FEMALE 0.377 [9.58] A0.020 [0.51] 0.606 [15.39] 0.606 [15.39] o0.062 [1.57] o0.062 [1.57] 0.230 [5.84] Typical part number: PLB06M3200A1 PLBH06M3200A1 *Asterisk determines gender of connector, M for male, F for female. PART NUMBER A PART NUMBER A PLB06*3200A1 PLBH06*3200A1 PLB08*3200A1 PLBH08*3200A1 PLB12*3200A1 PLBH12*3200A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLB16*3200A1 PLBH16*3200A1 PLB20*3200A1 PLBH20*3200A1 2.112 [53.64] 2.506 [63.65] Typical part number: PLB06F3200A1 PLBH06F3200A1 NEW! Plating- See ordering information for contact plating options. For connection systems 1, 3, 4 and 6. PLC STRAIGHT PRINTED BOARD MOUNT CONNECTORS CODE 32, 0.377 [9.58] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.377 [9.58] A0.020 [0.51] FEMALE 0.377 [9.58] A0.020 [0.51] 0.802 [20.37] 0.802 [20.37] o0.062 [1.57] o0.062 [1.57] Typical part number: PLC09M3200A1 PLCH09M3200A1 *Asterisk determines gender of connector, M for male, F for female. 12 0.230 [5.84] PART NUMBER A PART NUMBER A PLC09*3200A1 PLCH09*3200A1 PLC12*3200A1 PLCH12*3200A1 PLC18*3200A1 PLCH18*3200A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLC24*3200A1 PLCH24*3200A1 PLC30*3200A1 PLCH30*3200A1 2.112 [53.64] 2.506 [63.65] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Typical part number: PLC09F3200A1 PLCH09F3200A1 Plating- See ordering information for contact plating options. For connection systems 1, 3, 4 and 6. GENERAL INFORMATION COMPLIANT PRESS-FIT CONNECTOR Positronic Industries connectpositronic.com PLA COMPLIANT PRESS-FIT CONNECTORS CODE 92 OR CODE 93 MALE FEMALE 0.600 [15.24] 0.600 [15.24] L L A0.020 [0.51] A0.020 [0.51] 0.408 [10.36] 0.408 [10.36] Typical part number: PLA03M93ST30A1 PLAH03M93ST30A1 **Asterisks determine gender of connector, M for male, F for female and contact code 92 or 93. See page 60 for Installation Tooling. PART NUMBER A PLA03**00A1 PLAH03**00A1 PLA04**00A1 PLAH04**00A1 PLA06**00A1 PLAH06**00A1 PLA08**00A1 PLAH08**00A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] Typical part number: PLA03F93ST30A1 PLAH03F93ST30A1 0.230 [5.84] Plating- See ordering information for contact plating options. For connection systems 1,4 and 6. PCB SCREW THICKNESS CODE * CONTACT CODE L 92 0.183 [4.65] 0.093 [2.36] 93 0.218 [5.54] 0.125 [3.18] * MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 63. ST2 SS2 ST3 SS3 ST4 SS4 NEW! PLB COMPLIANT PRESS-FIT CONNECTORS CODE 92 OR CODE 93 FEMALE MALE 0.600 [15.24] 0.600 [15.24] L L A0.020 [0.51] A0.020 [0.51] 0.606 [15.39] Typical part number: PLB06M93ST30A1 PLBH06M93ST30A1 **Asterisks determine gender of connector, M for male, F for female and contact code 92 or 93. NEW! 0.606 [15.39] PART NUMBER A PLB06**00A1 PLBH06**00A1 PLB08**00A1 PLBH08**00A1 PLB12**00A1 PLBH12**00A1 PLB16**00A1 PLBH16**00A1 PLB20**00A1 PLBH20**00A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] See page 60 for Installation Tooling. Typical part number: PLB06F93ST30A1 PLBH06F93ST30A1 0.230 [5.84] Plating- See ordering information for contact plating options. For connection systems 1,4 and 6. PCB SCREW THICKNESS CODE * CONTACT CODE L 92 0.183 [4.65] 0.093 [2.36] 93 0.218 [5.54] 0.125 [3.18] * MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 63. ST2 SS2 ST3 SS3 ST4 SS4 NEW! PLC COMPLIANT PRESS-FIT CONNECTORS CODE 92 OR CODE 93 MALE FEMALE 0.600 [15.24] 0.600 [15.24] L L A0.020 [0.51] A0.020 [0.51] 0.802 [20.37] Typical part number: PLC09M93ST30A1 PLCH09M93ST30A1 **Asterisks determine gender of connector, M for male, F for female and contact code 92 or 93. C-014 Rev E3 0.802 [20.37] PART NUMBER A PLC09**00A1 PLCH09**00A1 1.126 [28.60] PLC12**00A1 PLCH12**00A1 PLC18**00A1 PLCH18**00A1 PLC24**00A1 PLCH24**00A1 PLC30**00A1 PLCH30**00A1 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] See page 60 for Installation Tooling. Plating- See ordering information for contact plating options. For connection systems 1,4 and 6. * MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP 5 IN ORDERING INFORMATION ON PAGE 26. MOUNTING SCREWS CAN ALSO BE ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 63. 0.230 [5.84] Typical part number: PLC09F93ST30A1 PLCH09F93ST30A1 PCB SCREW THICKNESS CODE * CONTACT CODE L 92 0.183 [4.65] 0.093 [2.36] 93 0.218 [5.54] 0.125 [3.18] ST2 SS2 ST3 SS3 ST4 SS4 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. NEW! 13 PCS SERIES Power Connection Systems Power Connection Systems STRAIGHT SOLDER AND COMPLIANT CONTACT HOLE PATTERN Positronic Industries connectpositronic.com 1.0800.005 [27.430.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.8820.005 [22.400.13] 0.1970.002 [5.000.05] TYP. 0.4410.002 [11.200.05] 0.5400.002 [13.720.05] PLA 03 PLA 04 1.4740.005 [37.440.13] 1.8680.005 [47.450.13] PCS SERIES 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.7370.002 [18.720.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.9340.002 [23.720.05] PLA 08 PLA 06 1.0800.005 [27.430.13] 0.8820.005 [22.400.13] 0.1970.002 [5.000.05] TYP. 0.4410.002 [11.200.05] 0.0990.002 [2.510.05] 0.1970.002 [5.000.05] 0.5400.002 [13.720.05] 0.0990.002 [2.510.05] PLB 06 0.1970.002 [5.000.05] 1.4740.005 [37.440.13] 0.0990.002 [2.510.05] 0.1970.002 [5.000.05] NEW! 0.1970.002 [5.000.05] 14 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.9340.002 [23.720.05] 0.0990.002 [2.510.05] PLB 12 0.1970.002 [5.000.05] PLB 16 2.2620.005 [57.450.13] 1.1310.002 [28.730.05] 0.0990.002 [2.510.05] PLB 08 1.8680.005 [47.450.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.7370.002 [18.720.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.080 [2.03] O holes in printed board for solder contact termination positions. Suggest 0.100 [2.54] O holes in printed board when mounting connectors with # 2 thread forming screws. PLB 20 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest 0.1230.003 [3.150.08] O holes in printed board when mounting connector with push-on fasteners. NOTE: See page 61 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. Power Connection Systems STRAIGHT SOLDER AND COMPLIANT CONTACT HOLE PATTERN Positronic Industries connectpositronic.com 1.0800.005 [27.430.13] 0.8820.005 [22.400.13] 0.1970.002 [5.000.05] TYP. 0.4410.002 [11.200.05] 0.5400.002 [13.720.05] 0.3940.002 [10.010.05] 0.3940.002 [10.010.05] PLC 09 0.1970.002 [5.000.05] 1.4740.005 [37.440.13] 1.8680.005 [47.450.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.7370.002 [18.720.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.9340.002 [23.720.05] 0.3940.002 [10.010.05] 0.3940.002 [10.010.05] 0.1970.002 [5.000.05] PLC 12 PCS SERIES 0.1970.002 [5.000.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. PLC 18 0.1970.002 [5.000.05] PLC 24 2.2620.005 [57.450.13] 1.1310.002 [28.730.05] SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.080 [2.03] O holes in printed board for solder contact termination positions. Suggest 0.100 [2.54] O holes in printed board when mounting connectors with # 2 thread forming screws. 0.3940.002 [10.010.05] 0.1970.002 [5.000.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. PLC 30 Suggest 0.1230.003 [3.150.08] O holes in printed board when mounting connector with push-on fasteners. NOTE: See page 61 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. Connectors Designed To Customer Specifications Positronic connectors can be modified to customers specifications. Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer PCB terminations; customer specified hardware. Positronic can develop and tool new connector designs with reasonable price and delivery. Contact Technical Sales with your particular requirements. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 15 Power Connection Systems RIGHT ANGLE (90) SOLDER PRINTED BOARD CONNECTOR Positronic Industries connectpositronic.com PLA RIGHT ANGLE (90) PRINTED BOARD MOUNT CODE 4, 0.146 [3.71] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.098 [2.49] A0.020 [0.51] FEMALE 0.098 [2.49] A0.020 [0.51] 0.408 [10.36] 0.408 [10.36] 0.146 [3.71] 0.146 [3.71] Typical part number: PLA03M4BN0A1 PLAH03M4BN0A1 o0.062 [1.57] PCS SERIES *Asterisk determines gender of connector, M for male, F for female. Typical part number: PLA03F4BN0A1 PLAH03F4BN0A1 o0.062 [1.57] PART NUMBER A PART NUMBER A PLA03*400A1 PLAH03*400A1 PLA04*400A1 PLAH04*400A1 1.126 [28.60] 1.324 [33.63 PLA06*400A1 PLAH06*400A1 PLA08*400A1 PLAH08*400A1 1.718 [43.64] 2.112 [53.64] Plating- See ordering information for contact plating options. For connection systems 1, 2 and 5. PLB RIGHT ANGLE (90) PRINTED BOARD MOUNT CODE 4, 0.146 [3.71] CONTACT EXTENSION MALE 0.098 [2.49] 0.098 [2.49] 0.197 [5.00] 0.197 [5.00] A0.020 [0.51] FEMALE 0.600 [15.24] 0.600 [15.24] A0.020 [0.51] 0.606 [15.39] 0.606 [15.39] 0.146 [3.71] 0.146 [3.71] Typical part number: PLB06M4BN0A1 PLBH06B4BN0A1 o0.062 [1.57] *Asterisk determines gender of connector, M for male, F for female. Typical part number: PLB06F4BN0A1 PLBH06F4BN0A1 o0.062 [1.57] PART NUMBER A PART NUMBER A PLB06*400A1 PLBH06*400A1 PLB08*400A1 PLBH08*400A1 PLB12*400A1 PLBH12*400A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLB16*400A1 PLBH16*400A1 PLB20*400A1 PLBH20*400A1 2.112 [53.64] 2.506 [63.65] NEW! Plating- See ordering information for contact plating options. For connection systems 1, 2 and 5. PLC RIGHT ANGLE (90) PRINTED BOARD MOUNT CODE 4, 0.146 [3.71] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.197 [5.00] 0.197 [5.00] 0.098 [2.49] A0.020 [0.51] FEMALE 0.197 [5.00] 0.098 [2.49] A0.020 [0.51] 0.197 [5.00] 0.802 [20.37] 0.802 [20.37] 0.146 [3.71] Typical part number: PLC09M4BN0A1 PLCH09M4BN0A1 *Asterisk determines gender of connector, M for male, F for female. 16 0.146 [3.71] o0.062 [1.57] o0.062 [1.57] PART NUMBER A PART NUMBER A PLC09*400A1 PLCH09*400A1 PLC12*400A1 PLCH12*400A1 PLC18*400A1 PLCH18*400A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLC24*400A1 PLCH24*400A1 PLC30*400A1 PLCH30*400A1 2.112 [53.64] 2.506 [63.65] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Typical part number: PLC09F4BN0A1 PLCH09F4BN0A1 Plating- See ordering information for contact plating options. For connection systems 1, 2 and 5. Power Connection Systems RIGHT ANGLE (90) SOLDER PRINTED BOARD CONNECTOR Positronic Industries connectpositronic.com PLA RIGHT ANGLE (90) PRINTED BOARD MOUNT CODE 42, 0.377 [9.58] CONTACT EXTENSION MALE FEMALE 0.600 [15.24] 0.600 [15.24] 0.098 [2.49] A0.020 [0.51] 0.098 [2.49] A0.020 [0.51] 0.408 [10.36] 0.408 [10.36] 0.377 [9.58] o0.062 [1.57] PART NUMBER A PART NUMBER A PLA03*4200A1 PLAH03*4200A1 PLA04*4200A1 PLAH04*4200A1 1.126 [28.60] 1.324 [33.63] PLA06*4200A1 PLAH06*4200A1 PLA08*4200A1 PLAH08*4200A1 1.718 [43.64] 2.112 [53.64] *Asterisk determines gender of connector, M for male, F for female. Typical part number: PLA03F42BN0A1 PLAH03F42BN0A1 o0.062 [1.57] Plating- See ordering information for contact plating options. PCS SERIES Typical part number: PLA03M42BN0A1 PLAH03M42BN0A1 0.377 [9.58] For connection systems 1,2,3 and 5. PLB RIGHT ANGLE (90) PRINTED BOARD MOUNT CODE 42, 0.377 [9.58] CONTACT EXTENSION 0.600 [15.24] MALE 0.600 [15.24] 0.197 [5.00] 0.098 [2.49] A0.020 [0.51] FEMALE 0.197 [5.00] 0.098 [2.49] A0.020 [0.51] 0.606 [15.39] 0.606 [15.39] 0.377 [9.58] 0.377 [9.58] Typical part number: PLB06M42BN0A1 PLBH06M42BN0A1 o0.062 [1.57] *Asterisk determines gender of connector, M for male, F for female. Typical part number: PLB06F42BN0A1 PLBH06F42BN0A1 o0.062 [1.57] PART NUMBER A PART NUMBER A PLB06*4200A1 PLBH06*4200A1 PLB08*4200A1 PLBH08*4200A1 PLB12*4200A1 PLBH12*4200A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLB16*4200A1 PLBH16*4200A1 PLB20*4200A1 PLBH20*4200A1 2.112 [53.64] 2.506 [63.65] Plating- See ordering information for contact plating options. NEW! For connection systems 1,2,3 and 5. PLC RIGHT ANGLE (90) PRINTED BOARD MOUNT CODE 42, 0.377 [9.58] CONTACT EXTENSION MALE 0.600 [15.24] 0.600 [15.24] 0.197 [5.00] 0.098 [2.49] A0.020 [0.51] 0.197 [5.00] FEMALE 0.197 [5.00] 0.098 [2.49] A0.020 [0.51] 0.197 [5.00] 0.802 [20.37] 0.802 [20.37] 0.377 [9.58] Typical part number: PLC09M42BN0A1 PLCH09M42BN0A1 *Asterisk determines gender of connector, M for male, F for female. 0.377 [9.58] o0.062 [1.57] o0.062 [1.57] PART NUMBER A PART NUMBER A PLC09*4200A1 PLCH09*4200A1 PLC12*4200A1 PLCH12*4200A1 PLC18*4200A1 PLCH18*4200A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLC24*4200A1 PLCH24*4200A1 PLC30*4200A1 PLCH30*4200A1 2.112 [53.64] 2.506 [63.65] Typical part number: PLC09F42BN0A1 PLCH09F42BN0A1 Plating- See ordering information for contact plating options. For connection systems 1,2,3 and 5. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 17 Power Connection Systems RIGHT ANGLE (90) PRESS-FIT CONNECTOR FOR USE WITH "FLAT ROCK" TOOLING Positronic Industries connectpositronic.com PLA RIGHT ANGLE (90) PRESS-FIT CONNECTOR CODE 62 OR CODE 63 MALE FEMALE For connection systems 1,2 and 5. 0.560 [14.22] 0.560 [14.22] 0.138 [3.51] A0.020 [0.51] 0.408 [10.36] 0.138 [3.51] A0.020 [0.51] 0.408 [10.36] Plating- See ordering information for contact plating options. L Typical part number: PLA03M63B30A1 PLAH03M63B30A1 PCS SERIES PART NUMBER A PART NUMBER A PLA03**B30A1 PLAH03**B30A1 1.126 [28.60] PLA06**B30A1 PLAH06**B30A1 1.718 [43.64] PLA04**B30A1 PLAH04**B30A1 1.324 [33.63] PLA08**B30A1 PLAH08**B30A1 2.112 [53.64] L Typical part number: PLA03F63B30A1 PLAH03F63B30A1 CONNECTORS ARE DESIGNED TO BE MOUNTED TO THE PCB WITH SCREWS, SEE SCREW CODE. PCB SCREW THICKNESS P/N * CONTACT CODE L 62 0.183 [4.65] 0.093 [2.36] 63 0.219 [5.56] 0.125 [3.18] **Asterisk determines gender of connector, M for male, F for female, and contact code 62 or 63. Mounting screws are ordered separately. See page 63. PLB RIGHT ANGLE (90) PRESS-FIT CONNECTOR CODE 62 OR CODE 63 For connection systems 1,2 and 5. MALE 0.560 [14.22] A0.020 [0.51] Plating- See ordering information for contact plating options. FEMALE 0.560 [14.22] A0.020 [0.51] 0.606 [15.39] 0.606 [15.39] L Typical part number: PLB06M63B30A1 PLBH06M63B30A1 L 0.138 [3.51] 0.197 [5.00] Typical part number: PLB06F63B30A1 PLBH06F63B30A1 PCB SCREW L THICKNESS P/N * 0.138 [3.51] 0.197 [5.00] PART NUMBER A PART NUMBER A PLB06**B30A1 PLBH06**B30A1 1.126 [28.60] PLB12**B30A1 PLBH12**B30A1 1.718 [43.64] PLB08**B30A1 PLBH08**B30A1 1.324 [33.63] PLB16**B30A1 PLBH16**B30A1 2.112 [53.64] CONNECTORS ARE DESIGNED TO BE MOUNTED TO THE PCB WITH SCREWS, SEE SCREW CODE. CONTACT CODE **Asterisk determines gender of connector, M for male, F for female, and contact code 62 or 63. 62 0.183 [4.65] 0.093 [2.36] 63 0.219 [5.56] 0.125 [3.18] Mounting screws are ordered separately. See page 63. PLC RIGHT ANGLE (90) PRESS-FIT CONNECTOR CODE 62 OR CODE 63 MALE FEMALE For connection systems 1,2 and 5. 0.560 [14.22] A0.020 [0.51] Plating- See ordering information for contact plating options. 0.560 [14.22] A0.020 [0.51] 0.802 [20.37] 0.802 [20.37] L L Typical part number: PLC09M63B30A1 PLCH09M63B30A1 18 0.138 [3.51] 0.138 [3.51] Typical part number: PLC09F63B30A1 PLCH09F63B30A1 0.197 [5.00] 0.197 [5.00] 0.197 [5.00] 0.197 [5.00] PART NUMBER A PART NUMBER A PLC09**B30A1 PLCH09**B30A1 PLC12**B30A1 PLCH12**B30A1 PLC18**B30A1 PLCH18**B30A1 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] PLC24**B30A1 PLCH24**B30A1 PLC30**B30A1 PLCH30**B30A11 2.112 [53.64] 2.506 [63.65] CONNECTORS ARE DESIGNED TO BE MOUNTED TO THE PCB WITH SCREWS, SEE SCREW CODE. CONTACT CODE L PCB SCREW THICKNESS P/N * 62 0.183 [4.65] 0.093 [2.36] 63 0.219 [5.56] 0.125 [3.18] Mounting screws are ordered separately. See page 63. **Asterisk determines gender of connector, M for male, F for female, and contact code 62 or 63. C-014 Rev E3 Power Connection Systems RIGHT ANGLE (90) PRINTED BOARD CONTACT HOLE PATTERN Positronic Industries connectpositronic.com 1.0800.005 [27.430.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.8820.005 [22.400.13] 0.1970.002 [5.000.05] TYP. 0.2370.015 [6.020.38] 0.5400.002 [13.720.05] 0.2370.015 [6.020.38] PLA 03 1.4740.005 [37.440.13] 1.8680.005 [47.450.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.7370.002 [18.720.05] 0.2370.015 [6.020.38] PLA 04 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.9340.002 [23.720.05] 0.2370.015 [6.020.38] PLA 06 PCS SERIES 0.4410.002 [11.200.05] PLA 08 1.0800.005 [27.430.13] 0.8820.005 [22.400.13] 0.1970.002 [5.000.05] TYP. 0.4410.002 [11.200.05] 0.5400.002 [13.720.05] 0.0400.015 [1.020.38] 0.2370.015 [6.020.38] 0.0400.015 [1.020.38] 0.2370.015 [6.020.38] PLB 06 1.4740.005 [37.440.13] 0.0400.015 [1.020.38] NEW! 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.9340.002 [23.720.05] 0.0400.015 [1.020.38] 0.2370.015 [6.020.38] PLB 12 PLB 16 0.8820.005 [22.400.13] 2.2620.005 [57.450.13] 1.1310.002 [28.730.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.1970.002 [5.000.05] TYP. 0.4410.002 [11.200.05] 0.1570.015 [3.990.38] 0.0400.015 [1.020.38] 0.2370.015 [6.020.38] PLB 08 1.8680.005 [47.450.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.7370.002 [18.720.05] 0.1970.015 [5.000.38] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. PLB 20 0.0400.015 [1.020.38] PLC 09 0.2370.015 [6.020.38] See page 20 for suggested printed board hole sizes. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 19 Power RIGHT ANGLE (90) PRINTED BOARD CONTACT HOLE PATTERN AND PANEL MOUNT CONNECTOR Connection WITH SOLDER CUP CONTACTS Systems Positronic Industries connectpositronic.com 1.0800.005 [27.430.13] 1.4740.005 [37.440.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.5400.002 [13.720.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.7370.002 [18.720.05] 0.1570.002 [3.990.05] 0.1570.002 [3.990.05] 0.0400.002 [1.020.05] 0.0400.002 [1.020.05] PLC 12 0.2370.002 [6.020.05] PLC 18 0.2370.002 [6.020.05] PCS SERIES 1.8680.005 [47.450.13] 2.2620.005 [57.450.13] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 0.9340.002 [23.720.05] 0.1970.002 [5.000.05] 0.0990.002 [2.510.05] TYP. 1.1310.002 [28.730.05] 0.1570.002 [3.990.05] 0.1570.002 [3.990.05] 0.0400.002 [1.020.05] 0.0400.002 [1.020.05] PLC 24 0.2370.002 [6.020.05] PLC 30 0.2370.002 [6.020.05] SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.080 [2.03] O holes in printed board for solder contact termination positions. Suggest 0.1230.003 [3.150.08] O holes in printed board when mounting connector with push-on fasteners. NOTE: See page 61 for suggested printed board drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions. NEW! PANEL MOUNT CONNECTORS WITH SOLDER CUP CONTACTS CODE 2, 18 AWG [1.00mm2] MAX. 0.200 [5.08] CONNECTOR VARIANTS FEMALE MALE 18 AWG max. [1.0 mm 2] PLA03 18 AWG max. [1.0 mm 2] 0.200 [5.08] PLA04 PLA06 0.600 [15.24] A0.020 [0.51] PLA08 0.600 [15.24] For connection system 8. PLB06 PLB08 A0.020 [0.51] PLB12 B PLB16 B NEW! PLB20 PLC09 TYPICAL PART NUMBER: PLB06M200A1 TYPICAL PART NUMBER: PLB06F200A1 PLC12 PLC18 PLC24 20 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PLC30 A B 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] 1.126 [28.60] 1.324 [33.63] 1.718 [43.64] 2.112 [53.64] 2.506 [63.65] 0.408 [10.36] 0.408 [10.36] 0.408 [10.36] 0.408 [10.36] 0.606 [15.39] 0.606 [15.39] 0.606 [15.39] 0.606 [15.39] 0.606 [15.39] 0.802 [30.37] 0.802 [30.37] 0.802 [30.37] 0.802 [30.37] 0.802 [30.37] Power Connection Systems MALE INSULATOR DIMENSIONS FOR CABLE CONNECTORS Positronic Industries connectpositronic.com MALE INSULATOR DIMENSIONS FOR CABLE CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 0 OR CODE 7 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY 0.500 [12.70] 1 2 3 2 3 4 5 6 7 8 1.1840.020 [30.070.51] 0.4080.015 [10.360.38] 1 2 PLA 03 3 1 2 3 4 5 6 1 0.4080.015 [10.360.38] 4 2 3 2 3 4 5 6 7 8 0.9860.020 [25.040.51] 1 2 3 4 5 6 7 8 9 1 0.8020.015 [20.370.38] 5 0.6060.015 [15.390.38] 2 3 4 2 3 4 5 6 7 8 9 10 11 12 1.5780.020 [40.080.51] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 7 8 9 10 11 12 0.8020.015 [20.370.38] PLC 12 7 0.4080.015 [10.360.38] 8 0.6060.015 [15.390.38] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 8 0.6060.015 [15.390.38] 1.9720.020 [50.090.51] 4 6 6 PLB 16 1.1840.020 [30.070.51] 5 5 1.9720.020 [50.090.51] 1 PLB 12 3 1 PLA 08 PLB 08 2 0.4080.015 [10.360.38] 6 1.5780.020 [40.080.51] 1 PLB 06 4 PLA 06 1.1840.020 [30.070.51] 0.6060.015 [15.390.38] 1.9720.020 [50.090.51] 1.5780.020 [40.080.51] PLA 04 0.9860.020 [25.040.51] PLC 09 1 PCS SERIES 0.9860.020 [25.040.51] 0.8700.020 [22.100.51] 0.8020.015 [20.370.38] PLC 18 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 0.8020.015 [20.370.38] PLC 24 2.3660.020 [60.100.51] For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 0.8020.015 [20.370.38] PLC 30 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 21 Power Connection Systems FEMALE INSULATOR DIMENSIONS FOR CABLE CONNECTORS Positronic Industries connectpositronic.com FEMALE INSULATOR DIMENSIONS FOR CABLE CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 0 OR CODE 7 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY 0.550 [13.97] PCS SERIES 2 1 4 3 2 1 8 7 6 5 0.4080.015 [10.360.38] 4 3 2 1 0.4080.015 [10.360.38] 6 5 4 3 PLA 03 PLA 04 PLA 06 0.8760.020 [22.250.51] 1.0740.020 [27.280.51] 1.4680.020 [37.290.51] 3 2 1 6 5 4 0.6060.015 [15.390.38] 4 3 2 1 8 7 6 5 PLB 06 PLB 08 0.8760.020 [22.250.51] 1.0740.020 [27.280.51] 3 2 1 6 5 4 9 8 7 PLC 09 0.8020.015 [20.370.38] 1.8620.020 [47.290.51] 1.4680.020 [37.290.51] 1.0740.020 [27.280.51] 0.8760.020 [22.250.51] 3 0.9200.020 [23.370.51] 0.6060.015 [15.390.38] 2 1 0.4080.015 [10.360.38] 8 7 6 3 2 1 7 6 5 12 11 10 9 0.8020.015 [20.370.38] 6 5 4 3 2 1 12 11 10 9 8 7 2 1 0.4080.015 [10.360.38] 0.6060.015 [15.390.38] 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 1 0.6060.015 [15.390.38] PLB 16 1.8620.020 [47.290.51] 6 5 4 3 2 1 12 11 10 9 8 7 18 17 16 15 14 13 PLC 12 3 1.8620.020 [47.290.51] 1.4680.020 [37.290.51] 8 4 PLA 08 PLB 12 4 5 0.8020.015 [20.370.38] 8 7 6 5 4 3 2 16 15 14 13 12 11 10 9 24 23 22 21 20 19 18 17 0.8020.015 [20.370.38] PLC 24 PLC 18 2.2560.020 [57.300.51] 10 9 8 7 6 5 4 3 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 1 20 19 18 17 16 15 14 13 12 11 30 29 28 27 26 25 24 23 22 21 PLC 30 22 2 0.8020.015 [20.370.38] For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. Power Connection Systems MALE INSULATOR DIMENSIONS FOR PANEL MOUNT CONNECTORS Positronic Industries connectpositronic.com MALE INSULATOR DIMENSIONS FOR PANEL MOUNT CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 1 OR CODE 8 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY 0.1900.020 [4.830.51] 1.1260.020 [28.600.51] 1 2 3 0.4080.015 [10.360.38] 1 2 3 PLA 04 1.1260.020 [28.600.51] 1.3240.020 [33.630.51] 2 3 4 5 6 2 3 4 5 6 7 8 0.6060.015 [15.390.38] 0.4080.015 [10.360.38] 4 1 2 1 2 3 4 5 6 2 3 4 5 6 7 8 0.6060.015 [15.390.38] 7 8 9 PLC 09 5 6 0.4080.015 [10.360.38] 1 2 3 2 3 4 5 6 7 8 9 10 11 12 0.6060.015 [15.390.38] 2 3 4 6 7 8 9 10 11 12 0.8020.015 [20.370.38] 7 8 0.4080.015 [10.360.38] 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0.6060.015 [15.390.38] PLB 16 2.1120.020 [53.640.51] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PLC 12 6 1 1.7180.020 [43.640.51] 5 5 2.1120.020 [53.640.51] PLB 12 1 4 PLA 08 1 1.3240.020 [33.630.51] 0.8020.015 [20.370.38] 4 1.7180.020 [43.640.51] PLB 08 1.1260.020 [28.600.51] 3 PLA 06 1 PLB 06 2.1120.020 [53.640.51] 1.7180.020 [43.640.51] 1.3240.020 [33.630.51] PLA 03 1 1 PCS SERIES 0.8700.020 [22.100.51] 0.5600.020 [14.220.51] 0.8020.015 [20.370.38] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 0.8020.015 [20.370.38] PLC 24 PLC 18 2.5060.020 [63.650.51] For information regarding panel cutouts, see page 67. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PLC 30 0.8020.015 [20.370.38] For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 23 Power Connection Systems FEMALE INSULATOR DIMENSIONS FOR PANEL MOUNT CONNECTORS Positronic Industries connectpositronic.com FEMALE INSULATOR DIMENSIONS FOR PANEL MOUNT CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS CODE 1 OR CODE 8 CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY 0.1900.020 [4.830.51] 0.9200.020 [23.370.51] 0.5600.020 [14.220.51] PCS SERIES 1.1260.020 [28.600.51] 3 2 1 4 3 2 1 8 7 6 5 0.4080.015 [10.360.38] 4 3 2 1 0.4080.015 [10.360.38] 6 5 4 3 2 PLA 03 PLA 04 PLA 06 1.1260.020 [28.600.51] 1.3240.020 [33.630.51] 1.7180.020 [43.640.51] 3 2 1 6 5 4 0.6060.015 [15.390.38] 4 3 2 1 8 7 6 5 PLB 06 PLB 08 1.1260.020 [28.600.51] 1.3240.020 [33.630.51] 3 2 1 6 5 4 9 8 7 0.8020.015 [20.370.38] PLC 09 2.1120.020 [53.640.51] 1.7180.020 [43.640.51] 1.3240.020 [33.630.51] 4 3 2 1 8 7 6 5 12 11 10 9 0.6060.015 [15.390.38] 0.8020.015 [20.370.38] 1 8 7 6 5 4 3 2 1 0.4080.015 [10.360.38] PLA 08 2.1120.020 [53.640.51] 6 5 4 3 2 1 12 11 10 9 8 7 0.6060.015 [15.390.38] 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 1 PLB 12 PLB 16 1.7180.020 [43.640.51] 2.1120.020 [53.640.51] 6 5 4 3 2 1 12 11 10 9 8 7 18 17 16 15 14 13 PLC 12 0.4080.015 [10.360.38] 0.8020.015 [20.370.38] 8 7 6 5 4 3 2 16 15 14 13 12 11 10 9 24 23 22 21 20 19 18 17 0.6060.015 [15.390.38] 0.8020.015 [20.370.38] PLC 24 PLC 18 2.5060.020 [63.650.51] For information regarding panel cutouts, see page 67. 10 9 8 7 6 20 19 18 17 16 15 14 30 29 28 27 26 25 24 5 PLC 30 24 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 4 3 2 1 13 12 11 23 22 21 0.8020.015 [20.370.38] For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. Power Connection Systems SEQUENTIAL CONTACT MATING CONNECTOR Positronic Industries connectpositronic.com SEQUENTIAL MATING SYSTEM *REMOVABLE CONTACTS FOR CABLE CONNECTORS MUST BE ORDERED SEPARATELY FOR CONTACT SELECTION, SEE SIZE 16 CONTACTS ON PAGE 49 EXAMPLE 1 2 3 4 5 LENGTH CODE "X" CONTACT LENGTH A 0.370 [9.40] B 0.330 [8.38] C 0.310 [7.87] D 0.290 [7.37] E 0.250 [6.35] 6 "X" 1 2 3 4 5 6 7 8 "X" PCS SERIES 1 POSITION NUMBER EXAMPLE 2 MATING CONTACT CONNECTOR TYPE OPTIONS Typical Part Number: PLA06M300A1-E1B2B Board to Board B, D, E Board to Cable* A, C, E Cable to Cable* A, D Typical Part Number: PLA08M4B0C1-D8B SEQUENTIAL MATING SYSTEM CRIMP REMOVABLE CONTACT PART NUMBERS WIRE SIZE AWG/[mm2] LENGTH CODE "A" LENGTH CODE "C" LENGTH CODE "D" LENGTH CODE "E" 12 - 14 [4.0 - 2.5] MC112N-133.3 MC112N-133.2 MC112N-133.1 MC112N-133.0 16 - 18 - 20 [1.5 - 1.0 - 0.5] MC116N-133.3 MC116N-133.2 MC116N-133.1 MC116N-133.0 For information regarding size 16 removable contacts, see Removable Contact section, pages 47-53. SELECTION GUIDE FOR ORDERING DIFFERENT CONTACT LENGTHS STEP 9 OF ORDERING INFORMATION SELECT CONNECTOR USING ORDERING INFORMATION ON PAGE 26 THEN CHOOSE STEPS BELOW FOR SEQUENTIAL MATING SYSTEM CONTACTS STEP EXAMPLE 1 2 3 4 5 6 7 8 9 E 1 B 2 B 3 D 4 D STEP 1 STEP 9 Specify code for most frequently used contact mating length. This length is used for all contacts not specified in steps 2 through 9. Length of contact specified in step 8 (Choose from length code chart). STEP 8 Position number for fourth special length contact. STEP 2 Position number for first special length contact. STEP 7 STEP 3 Length of contact specified in step 6 (Choose from length code chart). Length of contact specified in step 2. (Choose from length code chart) STEP 6 STEP 4 Position number for third special length contact. Position number for second special length contact. STEP 5 Length of contact specified in step 4 (Choose from length code chart). DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 25 Power Connection Systems PCS SERIES CONNECTOR ORDERING INFORMATION Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 STEP EXAMPLE 1 2 3 4 5 6 7 8 PLB 06 F 3 0 0 A1 /AA 9 STEP 1 - BASIC SERIES PLA PLAH PLB PLBH PLC PLCH - 1 Row - 1 Row High conductivity contacts - 2 Row - 2 Row High conductivity contacts - 3 Row - 3 Row High conductivity contacts STEP 9 - SPECIAL OPTIONS Sequential Mating Systems refer to page 25. CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 2 - CONNECTOR VARIANTS 0 B BN B3 B3N - None, Metal Right Angle (90) Mounting Bracket. Metal Right Angle (90) Mounting Bracket with Push-on Fastener. Plastic Right Angle (90) Mounting Bracket with Cross Bar. Plastic Right Angle (90) Mounting Bracket with Cross Bar and Push-on Fastener. Push-On Fastener For Straight Printed Board Mount Connectors Self-tapping steel screws 2-28 x 0.2500.030 [6.350.76] length for 0.093 [2.36] thick board. Use with contact code 62, 63, 92 or 93. Self-tapping steel screws 2-28 x 0.3120.030 [7.920.76] length for 0.125 [3.18] thick board. Use with contact code 62, 63, 92 or 93. Self-tapping steel screws 2-28 x 0.3750.030 [9.530.76] length for 0.175 [4.45] thick board. Use with contact code 62, 63, 92 or 93. Self-tapping stainless steel screws 2-28 x 0.2500.030 [6.350.76] length for 0.093 [2.36] thick board. Use with contact code 62, 63, 92 or 93. Self-tapping stainless steel screws 2-28 x 0.3120.030 [7.920.76] length for 0.125 [3.18] thick board. Use with contact code 62, 63, 92 or 93. Self-tapping stainless steel screws 2-28 x 0.3750.030 [9.530.76] length for 0.175 [4.45] thick board. Use with contact code 62, 63, 92 or 93. N ST2 - ST3 - ST4 - SS2 - SS3 - SS4 - 26 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. C-014 Rev E3 * EC Compliant IT POS IES *0 TR STEP 4 - CONTACT TERMINATION TYPE STEP 5 - MOUNTING STYLE NIC INDU RoHS STEP 8 - ENVIRONMENTAL COMPLIANCE OPTIONS /AA - Compliant per EU Directive 2002/95/EC (RoHS) NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: PLB06F300A1 5/ Di M - Male F - Female - Order contacts separately for cable connectors for connection systems 5, 6, 7, 8 and 9, see pages 47-53. * 1 - Removable contact, panel mounted connector for connection system 8. Order contacts separately, see pages 47-53. 2 - Solder Cup, 18 AWG [1.0mm2] max. for panel mount connector, for connection system 8. Not available as PL*H. 3 - Solder, Straight Printed Board Mount with 0.146 [3.71] tail extension for connection systems 1, 4 and 6. 32 - Solder, Straight Printed Board Mount with 0.377 [9.58] tail extension for connection system 3 and systems 1, 4 and 6. 4 - Solder, Right Angle (90) Printed Board Mount with 0.146 [3.71] tail extension for connection systems 1, 2 and 5. 42 - Solder, Right Angle (90) Printed Board Mount with 0.377 [9.58] tail extension for connection system 3 and systems 1,2 and 5. ***62- Press-fit, compliant Termination Right Angle (90) Printed Board Mount, termination length 0.183 [4.65]. Must select "B3" in step 5. ***63- Press-fit, compliant Termination Right Angle (90) Printed Board Mount, termination length 0.219 [5.56]. Must select "B3" in step 5. * 7 - Order contacts separately for cable connectors for connection systems 5, 6, 7, 8 and 9, see pages 47-53. Terminating side of insulator has 0.165 [4.19] o cbore for large wire sizes. * 8 - Removable contact, panel mounted connector for connection system 8. Order contacts separately, see pages 47-53. Terminating side of insulator has 0.165 [4.19] o cbore for large wire sizes. 92 - Straight PCB Mount, Press-Fit, length 0.183 [4.65] for 0.093 inch [2.36] thick board. 93 - Straight PCB Mount, Press-Fit, length 0.218 [5.54] for 0.125 inch [3.18] thick board. O U rE STEP 3 - CONNECTOR GENDER R S * pe PCS SERIES 1 Row - 03, 04, 06, 08 2 Row - 06, 08, 12, 16, **20 3 Row - 09, 12, 18, 24, 30 rec tive 2002 /9 STEP 7 - CONTACT PLATING FOR PRINTED BOARD CONNECTORS 0 - Crimp Contacts ordered separately, see pages 47-53. A1 - Gold flash over nickel on mating end and termination end. A2 - Gold flash over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coat on termination end. Not available with code 62, 63, 92 or 93 in step 4. C1 - 0.000030 inch [0.76] gold over nickel on mating end and termination end. C2 - 0.000030 inch [0.76] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. Not available with code 62, 63, 92 or 93 in step 4. D1 - 0.000050 inch [1.27] gold over nickel on mating end and termination end. D2 - 0.000050 inch [1.27] gold over nickel on mating end and 0.00020 inch [5.00] tin-lead solder coated termination end. Not available with code 62, 63, 92 or 93 in step 4. STEP 6 - HOODS AND PANEL MOUNT 0 5 6 81 82 83 11 12 13 14 - None. Top Opening Hood. Panel Mount, quick release. Panel Mount, fixed for 0.040 [1.02] thick panel. Panel Mount, fixed for 0.060 [1.52] thick panel. Panel Mount, fixed for 0.090 [2.29] thick panel. Blind Mating System for 0.040 [1.02] thick panel. Blind Mating System for 0.060 [1.52] thick panel. Blind Mating System for 0.090 [2.29] thick panel. Blind Mating System for 0.120 [3.05] thick panel. NOTE: Once you have made a connector selection, contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES file. SK Drawing 3-dimensional model * For high conductivity contact connectors, order PL*H connectors and *C112N(2)S contacts ** PLB20 variant available with code 2, 3, 32, 4, 42, 92, and 93 only in Step 4. *** Mounting screws are ordered separately. See page 63 for part numbers.